2008 SUZUKI SWIFT main harness

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-85
DTC P0123: Throttle / Pedal Position Sensor / Switch “A” (Main) Circuit HighS7RS0B1104030
Wiring Diagram
Refer to “DTC P0122: Throttle / Pedal Position Sensor / Switch “A” (Main) Circuit Low”.
DTC Detecting Condition and Trouble Area
NOTE
When DTC P0123 and P0223 are indicated together, it is possible that “RED” wire shorted to power
circuit and/or “BLK” wire open.

DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Keep the accelerator pedal at idle position for 2 seconds.
4) Keep the accelerator pedal at fully depressed position for 2 seconds.
5) Repeat Step 3) and 4) for 3 times.
6) Check DTC. 6
Wire harness check
1) Measure voltage between “GRN” wire terminal of electric
throttle body connector and engine ground with ignition
switch turned ON.
Is voltage 4 – 6 V? Go to Step 9. Go to Step 7.
7 Wire harness check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Check for proper connection of ECM connector at “C37- 54” and “C37-42” terminals.
3) If OK, measure resistance between “GRN” and “BLK” wire terminals of electric throttle body connector.
Is resistance infinity? Go to Step 8. “GRN” wire is shorted to
“BLK” wire.
8 Wire harness check
1) Measure resistance between “GRN” wire terminal of
electric throttle body connector and engine ground with
ignition switch turned OFF.
Is resistance infinity? Substitute a known-
good ECM and recheck.
“GRN” wire is shorted to
ground circuit.
9 Electric throttle body check
1) Check TP sensor referring to “Throttle Position Sensor
Performance Check” under “Electric Throttle Body
Assembly On-Vehicle Inspection in Section 1C”.
Is output voltage within specified value? Substitute a known-
good ECM and recheck.
Replace electric throttle
body.
Step Action Yes No
DTC detecting condition
Trouble area
Output voltage of TP sensor (main) is more than specified
value for specified time continuously.
(1 driving detection logic) • TP sensor (main) circuit
• Electric throttle body assembly
•ECM

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-109
DTC P0335: Crankshaft Position (CKP) Sensor “A” CircuitS7RS0B1104041
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Crank engine for 3 – 5 sec.
4) Check DTC. 7
Knock sensor circuit for high resistance check
1) Turn OFF ignition switch, measure resistance between
“C37-56” terminal of ECM connector and “RED” wire
terminal of knock sensor harness connector.
Is resistance below 5
Ω? Faulty knock sensor. “RED” wire is high
resistance circuit.
Step
Action YesNo
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5V
BLK/RED
BLK/RED
BLK/YELBLK/YEL
BLK/YEL
BRN/WHT
5
9 4
13
3
C37-30C37-15
C37-58
E23-31
BLK/ORN
BLKBLKBLK
10
BLK/RED
BLK/RED
E23-16
E23-60
E23-1
BLK/ORN
1
15
C37-21 5V
7RED/WHTGRN/WHT
GRN
RED
BLK/WHT
YEL/GRN
YEL/GRN
WHT
[A]: YEL
[B]: YEL/GRN
68
12
11
14
PNK
2
WHT
WHT/BLU
C37-48
E23-30
E23-29
I6RS0C110016-01
[A]: For A/T model 5. Ignition switch 11. “ST MOT” fuse
[B]: For M/T model 6. Starting motor 12. “ST SIG” fuse
1. CKP sensor 7. Starting motor control relay 13. “IG COIL” fuse
2. Sensor plate on crankshaft 8. Transmission range switch (for A/T model) 14. “IG ACC” fuse
3. ECM 9. Main fuse box 15. To CMP sensor
4. Main relay 10. “FI” fuse
DTC detecting condition Trouble area
No CKP sensor signal for 2 se c. even if starting motor
signal is inputted at engine cranking.
(1 driving cycle detection logic) • CKP sensor circuit open or short
• Sensor plate teeth damaged
• CKP sensor malfunction, foreign material being attached
or improper installation
•ECM
• Engine start signal circuit malfunction

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-161
DTC P2123: Throttle / Pedal Position Sensor / Switch “D” (Main) Circuit High InputS7RS0B1104073
Wiring Diagram
Refer to “DTC P2122: Throttle / Pedal Position Sensor / Switch “D” (Main) Circuit Low Input”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Keep the accelerator pedal at idle position for 2 seconds.
4) Keep the accelerator pedal at fully depressed position for 2 seconds.
5) Repeat Step 3) and 4) for 3 times.
6) Check DTC. 6
Wire harness check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Measure resistance between “E23-35” terminal of ECM connector and engine ground.
Is resistance infinity? Substitute a known-
good ECM and recheck.
“BRN” wire is shorted to
ground circuit.
7 Wire harness check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Check for proper connection of ECM connector at “E23- 37”, “E23-52” and “E23-51” terminals.
3) If OK, measure resistance between “GRN” wire terminal of APP sensor connector and vehicle body ground.
Is resistance infinity? Go to Step 8. “GRN” wire is shorted to
ground circuit.
8 Wire harness check
1) Measure resistance between “E23-37” and each “E23-
52”, “E23-51”, “E23-50” terminals of ECM connector with
ignition switch turned OFF.
Is resistance infinity? Go to Step 9. “GRN” wire is shorted to
“BLU” wire and/or
“WHT” wire and/or
“E23-50” circuit.
9 Wire harness check
1) Measure resistance between “GRN” wire terminal of
APP sensor connector and “E23-37” terminal of ECM
connector with ignition switch turned OFF.
Is resistance Below 5
Ω? Go to Step 10. “GRN” wire is open or
high resistance circuit.
10 APP sensor check
1) Check APP sensor (main) re ferring to “APP Sensor
Assembly Removal and Inst allation in Section 1C”.
Is output voltage within specified value? Substitute a known-
good ECM and recheck.
Replace APP sensor.
Step Action Yes No
DTC detecting condition
Trouble area
Output voltage of APP sensor (main) is more than
specified value for 0.2 seconds continuously.
(1 driving detection logic) • APP sensor (main) circuit
• APP sensor
•ECM
• Incorrect mounting of APP sensor

Downloaded from www.Manualslib.com manuals search engine 1A-162 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 APP sensor mounting check
1) Check that APP sensor has been mounted to vehicle
body properly (no pinched floor carpet, etc.).
Is it OK? Go to Step 3.
Reinstall APP sensor
properly referring to
“APP Sensor Assembly
Removal and
Installation in Section
1C”.
3 APP sensor (main) and its circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ON ignition switch, check “APP Sensor 1 Volt” displayed on scan tool.
Is displayed voltage 4.75 V or more? Go to Step 4.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”
4 ECM voltage check
1) Disconnect connector from APP sensor with ignition
switch turned OFF.
2) Check for proper connection to APP sensor at “BRN”, “GRN” and “BLU” wire terminals.
3) If OK, measure voltage between “BRN” wire terminal of APP sensor assembly connector and vehicle body
ground with ignition switch turned ON.
Is voltage 4 – 6 V? Go to Step 6.
Go to Step 5.
5 Wire harness check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Check for proper connection of ECM connector at “E23- 35” terminal.
3) If OK, measure voltage between “E23-35” terminal of ECM connector and engine ground with ignition switch
turned ON.
Is voltage 0 V? Substitute a known-
good ECM and recheck.
“BRN” wire is shorted to
power circuit.
"GRN"
"BLU"
"BRN"
"YEL"
"WHT"
"RED"
I4RS0B110048-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-163
6Wire harness check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Check for proper connection of ECM connector at “E23- 35”, “E23-37” and “E23-34” terminals.
3) If OK, measure resistance between “GRN” wire terminal and each “BRN”, “RED” wire terminals of APP sensor
connector.
Is each resistance infinity? Go to Step 7. “GRN” wire is shorted to
“BRN” wire and/or
“RED” wire.
7 Wire harness check
1) Turn ON ignition switch.
2) Measure voltage between “E23-37” terminal of ECM
connector and engine ground.
Is voltage 0 V? Go to Step 8. “GRN” wire is shorted to
power circuit.
8 Ground circuit check
1) Connect connectors to ECM with ignition switch turned
OFF.
2) Measure resistance between “BLU” wire terminal of APP sensor connector and vehicle body ground.
Is resistance below 5
Ω? Go to Step 10. Go to Step 9.
9 Ground circuit check
1) Remove ECM from its br acket with ECM connectors
connected.
2) Check for proper connection of ECM connector at “E23- 52” terminal.
3) If OK, measure resistance between “E23-52” terminal of ECM connector and engine ground.
Is resistance below 5
Ω? “BLU” wire is open or
high resistance circuit.
Faulty ECM ground
circuit. If circuit is OK,
substitute a known-
good ECM and recheck.
10 APP sensor check
1) Check APP sensor (main) re ferring to “APP Sensor
Assembly Removal and Inst allation in Section 1C”.
Is output voltage within specified value? Substitute a known-
good ECM and recheck.
Replace APP sensor.
Step Action Yes No

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-193
Reference waveform No.32
VSS signal at 30 km/h (19 mph)
Resistance Check1) Remove ECM from its bracket referring to “ECM Removal and Installation in Section 1C”.
CAUTION!
Never touch terminals of ECM itself or connect voltmeter or ohmmeter (2).

2) Connect special tool to ECM connectors securely.
NOTE
Do not connect the other connector of special tool to ECM.

3) Check resistance between each pair of terminals of disconnected connectors (1) as listed in the following table.
CAUTION!
• Be sure to connect ohmmeter probe from wire harness side of coupler.
• Be sure to turn OFF ignition switch for this check.
• Resistance in the following table represents that measured when parts temperature is 20 °C (68 °F).

Measurement
terminal CH1: “E23-25” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Vehicle driving at 30 km/h (19 mph)
1. VSS signal for EPS control module
2. ON
3. OFF
I6RS0C110047-01
1
2
I4RS0A110086-02
Terminals CircuitStandard resistance Condition
C37-47 to E23-29 Heater of HO2S-2 4 – 15 Ω—
E23-46 to E23-1/16 Radiator cooling fan relay No.1 160 – 240 Ω —
E23-60 to E23-29 Main relay 160 – 240 ΩBattery disconnected
and ignition switch
turned ON
E23-15 to E23-29 Fuel pump relay 160 – 240 Ω —
C37-16 to E23-1/16 No.3 fuel injector 10.8 – 18.2 Ω —
C37-17 to E23-1/16 No.4 fuel injector
C37-4 to E23-1/16 EGR valve (st epping motor No.1 coil) 20 – 31 Ω —
C37-29 to E23-1/16 EVAP canister purge valve 28 – 35 Ω —
C37-2 to E23-1/16 No.2 fuel injector 10.8 – 18.2 Ω—

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-21
Stability control (ACTIVE, INACTIVE): This indicates
stability control in acti vation / deactivation.
TCS control (brake) ( ACTIVE, INACTIVE): This
indicates brake function of TCS in activation /
deactivation.
TCS control (engine) (ACTIVE, INACTIVE): This
indicates torque control of TCS in activation /
deactivation. ESP®
off state (cont) (ESP ® ON, ESP ® OFF): State
of ESP ® OFF switch.
Steering angle Sen (Neutral, NON newtral): This
indicates steering wheel angle measured by steering
angle sensor is in straight-ahead or not.
Visual InspectionS7RS0B4604059
Check the following parts and systems visually.
ESP ® Warning Lamp Does Not Come ON at Ignition Switch ONS7RS0B4604008
Wiring Diagram
Circuit Description
Operation (ON/OFF) of ESP ® warning lamp is controlled by ESP ® control module through lamp driver module in
combination meter.
If ESP ® system is in good condition, ESP ® control module turns ESP ® warning lamp ON at the ignition switch ON,
keeps it ON for 2 seconds and then turns it OFF. If an abnormality in the system is detected, ESP ® warning lamp is
turned ON continuously by ESP ® control module. Also, it is turned ON continuously by lamp driver module when the
connector of ESP ® control module is disconnected.Inspection Item Referring section
Battery Level, leakage “Battery Description in Section 1J”
Connectors of electric wire
harness Disconnection, friction“Intermittent and Poor Connec
tion Inspection in Section
00”
Fuses Burning
Brake fluid Level, leakage “Brake Fluid Level Inspection in Section 4A”
Other parts that can be checked visually
[A] E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
WHTGRN
3
E85-13
E85-44REDWHT6 5E46-1E46-2
4 10
6
E85-16
E85-47BLKBLK
8
9
BLK/ORN
REDWHT
REDWHT
G37-4G37-2
G28-10G28-8
G28-16
12V
12VE85-32E85-1
E85-35
WHT/REDWHT/BLU
GRN/ORN
6
2
1
7 1112[B]
G37
E46124
53
67
891011121314124
53
67
891011
1213141516171819202122
[C] G28
12345678910111213141516
17181920212223242526272829303132
G28-31
RED/BLK
I6RS0B460010-01
[A]: ESP ® control module connector (viewed from terminal side) 3. Ignition switch 8. ESP ® warning lamp
[B]: BCM connector (viewed from harness side) 4. Junction block assembly 9. Lamp driver module
[C]: Combination meter connector (viewed from harness side) 5. BCM (included in junction
block assembly) 10. ESP
® hydraulic unit / control module assembly
1. Battery 6. CAN driver 11. Junction connector
2. Main fuse box 7. Combination meter 12. To steering angle sensor

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-23
ABS Warning Lamp Does Not Come ON at Ignition Switch ONS7RS0B4604048
Wiring Diagram4
Check ESP ® control module power supply circuit
1) Turn ignition switch to OFF position.
2) Check for proper connection to ESP ® control module
connector at terminals “E85-1” and “E85-32”.
3) If OK, then turn ignition switch to ON position and measure voltage between each terminal of “E85-1”,
“E85-32” and vehicle body ground.
Are they 10 – 14 V? Go to Step 5. “WHT/BLU” and/or
“WHT/RED” circuit
open.
5 Check ESP ® control module ground circuit
1) Turn ignition switch to OFF and measure resistance between each terminal of “E85-16”, “E85-47” and vehicle
body ground.
Is resistance less than 2
Ω? Go to Step 6.
Ground circuit for ESP®
control module open or
high resistance.
6 CAN communication circuit check
1) Check CAN communication circuit between combination
meter and ESP ® control module referring to “DTC
U1073: Control Module Communication Bus Off”.
Is CAN communication circuit in good condition? Substitute a known-
good combination meter
and recheck. If warning
lamp remains ON,
substitute a known-
good ESP
® hydraulic
unit / control module
assembly and recheck. Repair or replace.
Step
Action YesNo
[A]
E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
WHTGRN
3
E85-13
E85-44REDWHT6 5E46-1E46-2
4 10
6
E85-16
E85-47BLKBLK
8
9
BLK/ORN
REDWHT
REDWHT
G37-4G37-2
G28-10G28-8
G28-16
12V
12VE85-32E85-1
E85-35
WHT/REDWHT/BLU
GRN/ORN
6
2
1
7 1112[B]
G37
E46124
53
67
891011121314124
53
67
891011
1213141516171819202122
[C] G28
12345678910111213141516
17181920212223242526272829303132
G28-31
RED/BLK
I6RS0B460010-01
[A]: ESP ® control module connector (viewed
from terminal side) 3. Ignition switch 8. ABS warning lamp
[B]: BCM connector (viewed from harness side) 4. Junction block assembly 9. Lamp driver module
[C]: Combination meter connector (viewed from harness side) 5. BCM (included in junction block
assembly) 10. ESP
® hydraulic unit / control module
assembly
1. Battery 6. CAN driver11. Junction connector
2. Main fuse box 7. Combination meter12. To steering angle sensor