Downloaded from www.Manualslib.com manuals search engine 9A-1 Wiring Systems:
Body, Cab and Accessories
Wiring Systems
Precautions
Cautions in Body Electrical System ServicingS7RS0B9100001
When servicing the electric systems, observe the cautions described in “Precautions for Electrical Circuit Service in
Section 00” to protect electrical parts and to prevent a fire.
General Description
AbbreviationsS7RS0B9101001
Refer to the “Abbreviations in Sect ion 0A” for the general abbreviations.
ESP
® is a registered trademark of Daimler Chrysler AG.
Wire / Connector Color SymbolsS7RS0B9101002
Refer to “Wire Color Sy mbols in Section 0A”.
Abbreviation Full term Abbreviation Full term
2WD 2 Wheel Drive Vehicles J/B Junction block
4WD 4 Wheel Drive Vehicles J/C Joint connectorA/B Air Bag KLS Keyless Start System
ACC Accessory L Left
CAN Controller Area Network LED Light Emitting Diode
COMB Combination LHD Left Hand Drive Vehicle DSL Diesel engine LO Low
ELCM EVAP leak check module OCV Oil Control Valve ESP
®Electronic Stability Program P/N Power Normal
FWD Forward R Right HI High RHD Right Hand Drive Vehicle
IF EQPD If equipped ST Starter IG COIL Ignition coil TPMS Tire Pressure Monitoring System ILL Illumination VIM Valiable Intake Manifold
IND Indicator VSV Vacuum Switching Valve INT Intermittent 5 dr 5 door
Downloaded from www.Manualslib.com manuals search engine 9A-45 Wiring Systems:
System Circuit Diagram
System Circuit DiagramS7RS0B910E001
Refer to “A-1 Cranking System Circuit Diagram”.
Refer to “A-2 Charging System Circuit Diagram”.
Refer to “A-3 Ignition System Circuit Diagram”.
Refer to “A-4 Cooling System Circuit Diagram”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram”.
Refer to “A-6 A/T Control System Circuit Diagram”.
Refer to “A-7 Immobilizer System Circuit Diagram”.
Refer to “A-8 Body Control System Circuit Diagram”.
Refer to “B-1 Windshield Wiper and Washer Circuit Diagram”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram”.
Refer to “B-3 Rear Defogger Circuit Diagram”.
Refer to “B-4 Power Window Circuit Diagram”.
Refer to “B-5 Power Door Lock Circuit Diagram”.
Refer to “B-6 Power Mi rror Circuit Diagram”.
Refer to “B-7 Horn Circuit Diagram”.
Refer to “B-8 Seat Heater Circuit Diagram”.
Refer to “B-9 Keyless Star t System Circuit Diagram”.
Refer to “C-1 Combination Me ter Circuit Diagram (Meter)”.
Refer to “C-2 Combination Mete r Circuit Diagram (Indicator)”.
Refer to “C-3 Combination Meter Circuit Diagram (Warning Light)”.
Refer to “D-1 Headlight System Circuit Diagram”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram”.
Refer to “D-3 Front Fog Light System Circuit Diagram”.
Refer to “D-4 Illumination Light System Circuit Diagram”.
Refer to “D-5 Interior Li ght System Circuit Diagram”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram”.
Refer to “D-7 Brake Light System Circuit Diagram”.
Refer to “D-8 Back-Up Light System Circuit Diagram”.
Refer to “D-9 Headlight Beam Leveling System Circuit Diagram”.
Refer to “D-10 Rear Fog Light Circuit Diagram”.
Refer to “E-1 Heater System Circuit Diagram”.
Refer to “E-2 Auto A/C System Circuit Diagram”.
Refer to “F-1 Air-Bag System Circuit Diagram”.
Refer to “F-2 Anti-Lock Brake System Circuit Diagram”.
Refer to “F-3 Electronic Stabilit y Program System Circuit Diagram”.
Refer to “F-4 Power Steeri ng System Circuit Diagram”.
Refer to “G-1 Audio Sy stem Circuit Diagram”.
Refer to “G-2 Multi Information Display / Accessory Socket System Circuit Diagram”.
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-74
C-2 Combination Meter Circuit Diagram (Indicator)S7RS0B910E020
RADIO
15A40METER
10A25
WHT/RED
32
31 5
Stepper motor and
LED output driver
Voltage regulator
Micro controllerSMART
KEY
G336
RED/BLK
"D-1"
BEAM
REAR FOG
22 A/T
RED
(Dimmer / Passing)
(CAN)
J/B
L23DNRP
16
B
B
BLK /ORN
BLK /ORN
J/C
G15
10
CAN
High Low
R
G28
WHTREDBLU/ORN
"A-8""D-10"RW
10 8
BCM
261
"D-6"
TURN
(R)
GRN/REDBLU/YEL
912G33
1
64
SW-L SW-R LP-L IG
LP-R
Flasher relay
5
7
119G34
10A METER
Turn signal switch
25
RED/BLUBLU/RED
21
GR
RB
BO
BR
(L)
BY
I6RS0C910921-01
Downloaded from www.Manualslib.com manuals search engine 9C-9 Instrumentation / Driver Info. / Horn:
A/T Shift Position Indicator Symptom Diagnosis (A/T Model)S7RS0B9304009
Charge Warning Light Symptom DiagnosisS7RS0B9304010
Main Beam (High Beam) Indicator Symptom DiagnosisS7RS0B9304011
ConditionPossible cause Correction / Reference Item
All A/T shift position
indicator does not light up Circuit fuse blown
Replace fuse and check for short circuit.
Transmission range sens or (shift switch)
faulty Check transmission range sensor referring to
“Transmission Range Sensor (Shift Switch)
Inspection and Adjustment in Section 5A”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
TCM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Charge warning light
does not come ON Circuit fuse blown
Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
Charge warning light stay
ON Charging system faulty
Check charging system.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
BCM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Main beam (high beam)
indicator does not come
ON Circuit fuse blown
Replace fuse and check for short circuit.
Combination switch faulty Check combination switch referring to
“Headlight Switch (in Lighting Switch)
Inspection in Section 9B”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
Main beam (high beam)
indicator stay ON Combination switch faulty
Check combination switch referring to
“Headlight Switch (in Lighting Switch)
Inspection in Section 9B”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
Downloaded from www.Manualslib.com manuals search engine Table of Contents 10- i
10
Section 10
CONTENTS
Control Systems
Precautions ............................................... 10-1
Precautions........................................................... 10-1
Precautions for Control Systems......................... 10-1
Body Electrical Contro l System ........... 10B-1
Precautions......................................................... 10B-1
Precautions in Diagnosing Trouble ................... 10B-1
General Description ........................................... 10B-1 BCM General Description ................................. 10B-1
CAN Communication System Description......... 10B-2
Theft Deterrent Light ......................................... 10B-3
Security Alarm Description (If Equipped) .......... 10B-3
Schematic and Routing Diagram ...................... 10B-4 Body Electrical Control System Wiring Circuit Diagram .......................................................... 10B-4
Connector Layout Diagram of BCM and Junction Block Assembly ................................ 10B-7
Component Locatio n ......................................... 10B-8
BCM and Related System Component Location .......................................................... 10B-8
Diagnostic Information an d Procedures .......... 10B-9
BCM Self-Diagnosis Function ........................... 10B-9
Body Electrical Control System Check............ 10B-10
Scan Tool Data ............................................... 10B-12
DTC Table ....................................................... 10B-14
DTC Check ..................................................... 10B-14
DTC Clearance ............................................... 10B-15
BCM Power Circuit and Ground Circuit Check 10B-16
DTC B1133 (DTC No. 1133): Battery Voltage Too High ....................................................... 10B-17
DTC B1141 / DTC B1142 (No. 1141 / No. 1142): Outside Air Temperature (Ambient
Temp.) Sensor Circuit Ma lfunction ................ 10B-18
DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction .............. 10B-19
DTC B1157 (No. 1157): Air Bag Deployment Signal Input ................................................... 10B-20
DTC B1170 (No. 1170 ): EEPROM Access
Error .............................................................. 10B-21
DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control
Module .......................................................... 10B-21
DTC U1073 (No. 1073): Control Module Communication Bus Off ................................ 10B-24 DTC U1100 (No. 1100): Lost Communication
with ECM ....................................................... 10B-25
DTC U1101 (No. 1101): Lost Communication with TCM ....................................................... 10B-27
DTC U1144 (No. 1144): Lost Communication with Keyless Start Control Module ................ 10B-29
Inspection of BCM and its Circuits .................. 10B-31
Repair Instructions ........... ...............................10B-39
BCM (Included in Junction Block Assembly) Removal and Installation ............................... 10B-39
Outside Air Temperature Sensor Removal and Installation .............................................. 10B-39
Outside Air Temperature Sensor Inspection ... 10B-39
Security Alarm Mode Selection Procedure (If Equipped) ...................................................... 10B-39
Special Tools and Equipmen t .........................10B-40
Special Tool .................................................... 10B-40
Immobilizer Control Syst em ................. 10C-1
Precautions.........................................................10C-1
Precautions in Diagnosing Troubles .................10C-1
Precaution in Replacing ECM ...........................10C-1
Precautions in Handli ng Immobilizer Control
System ............................................................10C-1
General Description ...........................................10C-2 Immobilizer Control System Introduction ..........10C-2
Immobilizer Control System Components Location...........................................................10C-3
On-Board Diagnostic System Description (Self-diagnosis Function) ................................10C-3
Schematic and Routing Diag ram ......................10C-4
Immobilizer Control System Wiring Circuit Diagram...........................................................10C-4
Diagnostic Information an d Procedures ..........10C-5
Immobilizer Control System Check ...................10C-5
Diagnostic Trouble Code (DTC) Check.............10C-5
Diagnostic Trouble Code (DTC) Clearance ......10C-6
Diagnostic Trouble Code (DTC) Table ..............10C-6
Scan Tool Data .................................................10C-7
Immobilizer Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop ..10C-7
Immobilizer Indicator Lamp Remains ON after Engine Starts...................................................10C-8
DTC P1614: Transponder Re sponse Error .......10C-9
Downloaded from www.Manualslib.com manuals search engine 10-ii Table of Contents
DTC P1615: ID Code Does Not Registered (Vehicle equipped with keyless start system
only) ................................................................10C-9
DTC P1616: Different Registration ID Codes (Vehicle equipped with keyless start system
only) ..............................................................10C-10
DTC P1618: CAN Communication Error (Reception Error for Keyless Start Control
Module) (Vehicle equipped with keyless
start system only) ..........................................10C-11
DTC P1621: Immobilizer Communication Line Error ......................................................10C-12
DTC P1622: EEPROM Reading / Writing Error ..............................................................10C-13
DTC P1623: Unregistered Transponder .........10C-13
DTC P1625: Immobilizer An tenna Error..........10C-14
DTC P1636: Immobilizer Information Registration Failure .......................................10C-14
DTC P1638: Immobilizer Information Mismatched ...................................................10C-15
Inspection of Immobilizer Control Module (ICM) and Its Circuit ....... ...............................10C-16
Repair Instructions ........... ...............................10C-18
Immobilizer Control Mo dule (ICM) Removal
and Installation ..............................................10C-18
Registration of the Ignition Key .......................10C-18
Procedure after ECM Replacement ................10C-18
Special Tools and Equipmen t .........................10C-19
Special Tool ....................................................10C-19
Keyless Start System ....... ......................10E-1
General Description ........................................... 10E-1
Keyless Start System Description ..................... 10E-1
Parts and Functions .......................................... 10E-2
Keyless Engine Start Function .......................... 10E-3
Door Lock Function of Keyless Start System .... 10E-4
Operation Area of Remote Controller................ 10E-5
Alarm Function .................................................. 10E-6
CAN Communication System Description......... 10E-6
Schematic and Routing Diagram ...................... 10E-7 Keyless Start System El ectric Wiring Circuit
Diagram .......................................................... 10E-7
Diagnostic Information and Procedures .......... 10E-8 Precautions in Diagnosing Troubles ................. 10E-8
Self-Diagnosis Function .................................... 10E-8
Keyless Start System Diagn osis Introduction ... 10E-8 Keyless Start System Chec
k ............................. 10E-8
Customer Questionnaire (E xample) .................. 10E-9
Key Indicator Lamp Check .............................. 10E-10
DTC Check...................................................... 10E-10
DTC Table ....................................................... 10E-11
DTC Clearance ............................................... 10E-12
Keyless Start System Symp tom Diagnosis ..... 10E-12
Keyless Start System Operation Inspection .... 10E-13
Door Lock Operation (Keyless Start System) . 10E-14
Inspection of Keyless Start Control Module and Its Circuits .............................................. 10E-14
No DTC Detection After Performing DTC Check ............................................................ 10E-18
Key Indicator Lamp Circuit Check (Key indicator lamp doesn’t light when ignition
knob switch is pushed.) ................................. 10E-20
Keyless Start Control Module Power and Ground Circuit Check .................................... 10E-22
DTC No. 11: Communi cation Error with
Steering Lock Unit ......................................... 10E-23
DTC No. 13 / No. 14: Release Signal Error from Steering Lock Unit / Steering Lock Unit
Malfunction .................................................... 10E-24
DTC No. 21 / No. 22: Internal Error of Keyless Start Control Module (EEPROM reading
error) / (EEPROM writing error) ............ ........ 10E-24
DTC No. 31: Lost Commun ication with BCM .. 10E-25
DTC No. 33: Control Module Communication
Bus Off .......................................................... 10E-27
DTC No. 51 / No. 52 / No. 53: Driver Side / Passenger Side / Rear End Door Request
Switch Failure................................................ 10E-28
Repair Instructions ............ .............................. 10E-30
Antennas and Request Switches Removal and Installation .............................................. 10E-30
Front Door (Driver and Passenger Side), Rear End Door Request Switch Inspection............ 10E-31
Steering Lock Unit Removal and Installation .. 10E-31
Steering Lock Unit Inspection ......................... 10E-31
Front Door Lock Switch In spection ................. 10E-31
Keyless Start Control Module Removal and Installation ..................................................... 10E-32
Remote Controller Inspection.......................... 10E-32
Replacement of Remote Controller Battery .... 10E-32
Registration Procedure for Remote Controller
ID Code ......................................................... 10E-33
Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-4
Schematic and Routing Diagram
Immobilizer Control System Wiring Circuit DiagramS7RS0BA302001
NOTE
For more details about power supply and ground circuits for ECM, BCM, keyless start control module,
ABS control module and combination meter, refer to “System Ci rcuit Diagram in Section 9A”.
BLK/WHT
BLK/ORN12V
G24-1
G24-2
12V
5V
12V
12VYEL/RED
YEL/BLK
G24-4
G24-3
12V
5V
BRN
BRN/YEL
BLK/YEL
1
2
2 2
2
34
2 6712
11
9
14
12
3
4
G24
[A]
5
6
REDWHT
G42-20 G42-29 G42-30
G04-3 G04-7 G04-8
WHT/RED
5V
5V
5
G28-9 G28-7
G42-18G42-19
E23-13
E23-28
IG1
PPL/WHT 10
PPL/WHT
PPL/WHT
E23-5
RED
WHT**E85-46E23-18
E23-3
RED
WHT
E46-1
E46-2
WHT
RED
G37-2
G37-4
WHT/BLK
RED/BLK
G37-1
G37-3
12V
E46-9
G37-5
13
8
**E85-42
**E85-13
**E85-44
G28-10
G28-8
*E03-8 *E03-10
*E03-12
*E03-6
I7RS0BA30001-01
[A]: Immobilizer control module connector (harness side vi ew) 6. Immobilizer control module (ICM) 12. Steering lock unit
1. Battery 7. ECM 13. ABS/ESP ® control module
2. Fuse 8. BCM 14. CAN junction connector (ESP ® model)
3. Ignition switch 9. Combination meter *: ABS model
4. Junction block assembly 10. Immobilizer indicator lamp **: ESP ® model
5. Data link connector (DLC) 11. Keyless start control module
Downloaded from www.Manualslib.com manuals search engine 10C-7 Immobilizer Control System:
Scan Tool DataS7RS0BA304005
Scan Tool Data Definitions
NUMBER OF LEARNT KEY
0 – 4 PCS: The number of the transponder code in the transponder built in the ignition key that is registered with ECM
NOTE
A maximum of four transponder codes can be registered with ECM. Therefore, the maximal value
should be 4.
INPUT YEAR
20**: The year in which the transponder code in the transpon der built in the ignition key is registered with ECM
INPUT MONTH
1 – 12: The month in which the transponder code in the transpond er built in the ignition key is registered with ECM
Immobilizer Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine StopS7RS0BA304006
Wiring Diagram
Refer to “Immobilizer Control System Wiring Circuit Diagram”.
Circuit Description
When the ignition switch is turned ON, ECM read the code by the coil antenna from ignition key. Then if the code in
transponder in the key match with the one registered with ECM, transmits indication ON signal of immobilizer indicator
lamp to combination meter in order to turn immobilizer indicator lamp on. And then, combination meter turns
immobilizer indicator lamp on. When th e engine starts to run and no malfunction is detected in the system, ECM
transmits immobilizer indi cator lamp indication OFF signal to combination meter in order to turn immobilizer indicator
lamp off. And then, comb ination meter turns immobilizer indicator lamp off, but if a malfunction was or is detected,
immobilizer indicator lamp is flashes ON and OF F, when ignition switch turn to ON position.
Troubleshooting Scan Tool Data Vehicl
e Condition Normal Data
NUMBER OF LEARNT KEY Ignition switch at ON position 0 – 4 INPUT YEAR Ignition switch at ON position 2005 or later
INPUT MONTH Ignition switch at ON position 1 – 12
Step Action YesNo
1 Immobilizer indicator lamp power supply check
1) Turn ignition switch to ON position.
Do other warning lights come ON? Go to Step 2.
Go to Step 4.
2 DTC check of ECM
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ON ignition switch and check DTC.
Is DTC P1674, P1675, P1678 and/or P1685 detected? Go to applicable DTC
diag. flow.
Go to Step 3.
3 DTC check of BCM
1) Check BCM for DTC referring to “DTC Check in Section
10B”.
Is DTC U1073, U1100 and/or U1144 detected? Go to applicable DTC
diag. flow.
Substitute a known-
good combination meter
and recheck. If
immobilizer indicator
lamp still remains OFF,
substitute a known good
ECM and recheck.