Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
INSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Maintenance Recommended under
Severe Driving
Conditions ........................................................................\
... 7-5
Drive Belt ........................................................................\
..... 7-7
Engine
Oil and Filter ........................................................... 7-8
Engine Coolant ..............................................................•..... \
7-13
Air Cleaner ., ........................................................................\
. 7-16
Spark Plugs ........................................................................\
. 7-17
Gear
Oil .................................................... ; ........................... 7-19
Clutch Pedal ........................................................................\
7-21 _
Automatic Transmission (AT) Fluid .................................. 7-21
Fuel Filter (Diesel engine) .................................................. 7-23
Brakes ........................................................................\
.......... 7-23
60G41 0 Steering ........................................................................\
........ 7-25
Power Steering
(if equipped) ............................................. 7-25
Tires ........................................................................\
.............. 7-26
Battery ........................................................................\
.......... 7-28
Fuses ...........................................
: ........................................ 7-30
Headlight Aiming ................................................................. 7-35
Head
Light Washer Fluid .................................................... 7-35
Bulb Replacement ............................................................... 7-35
Wiper Blades ....................................................................... \
7-42
Windshield Washer Fluid ................................................... 7-46
Air Conditioning System .................................................... 7-46
Downloaded from www.Manualslib.com manuals search engine EMISSION CONTROL SYSTEM *4-1 . Crankcase ventiiation -system .. *4'-2.-Fuel evaporatlve-em'issiOn control system -
BRAKE *5'-1. Brake discs and pads (front, rear) - . Brakedrunls and shoes -(if equippedf -*i)-2:Brake hoses arid pipes . --. -5:3. Brake-flu-iCl ---------------
i):4:-l3-rake lever and cable CHASSIS AND BODY '-S:1:Clutch ---~----
6-2. Tires *6:3. ",ii,rheels-*6-4. Drive shafts/Propeller shafts 'i3Tsuspensionsysiem --~6-if Steering-system ---.
*6-7. Manual transmission oil
*6-S. -Transfer- oil --. *6-9. Differentiai oil -6~ 6.~ Automatic transmission' -~
Check, -*Replacement
Check, -Adjustment -
(I:
1stJ"§.OQ9=k...m:~njYf
(R: 1st 15000 km-only)
'Fluid-Ievel -------
*
Fluidc::hange' * Fll.Jid hOse . ,----
km (x1000) 15
miles (x1000)l 9
months I 12
-(Class 1] ---~--I--[Class 1] ..
INSPECTION AND MAINTENANCE
--I
30 18
24
. -_" . ----. -
I I
1-
I 45 60 75 I 90 I 27 36 I 45 I 54
36 48 I 60 I 72
~I---~ --l-':--I: '-~ --1--T . ,--~--------~ I - - -
I
------------.-----------'If------------1'1'----. -------,-R-'(1sffS066 km only) ------. -, 1--1--.---------._---
-------~..:----------~ ---T
.--, -Ft'or I
'-"T --1---
i
._-
.-. ---T
I -1-
I--T I - I
I
I
T I -----I -1---r
I '---R---
-----------_________ ~4_._
--, -Replace every 165000 km (99000 miles). -.. ----- . --.---------------. --'I' -,--.-. .. .. , .. -.. '--' "-1 -f 6-1 i. 'AII'hitches, hinges and locks . *6-f2~Power steerTng (if equipped) --_., _._._-"- ----,--------.---~---'--"----------.-----,--.--------.. --T ----.. -· .. -------1----'-"1
*6-13. Air conditioner filter element (if equipped) R I R
A WARNING
The shock absorbers are filled with high pressure gas. Never attempt to disassemble it or throw it into a fire. Avoid storing. it
near a heater or heating device'. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
7-4
Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
the oil level reaches the bottom of the Clutch Pedal filler hole, then reinstall the plug.
.A WARNING
After driving the vehicle, the gear oil
temperature may be high enough to
burn you. Wait until the oil filler
plug is cool enough to touch with your W\\N bare hands before inspecting gear
oil.
CAUTION
When tightening the plug, apply sealing compound "SUZUKI Bond No. 1215" or equivalent to the plug threads to prevent oil leakage.
Gear Oil Change To change the gear oil in the manual transmission, transfer case or differential(s), use
the following procedure:
1) Remove the oil filler plug (1). 2) Remove the drain plug (2), drain the oil, and reinstall the drain plug. 3) Pour new gear oil of the specified 'type
through the filler hole until the oil level reaches the bottom of the filler hole. 4) Reinstall the filler plug.
7-21
64J154
Check the clutch pedal for smooth operation and clutch fluid level from time to time. If clutch dragging is felt with the pedal fully depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level is near the "MIN" line, fill it up to the "MAX"
line with SAE J1703 or DOT-3 brake fluid.
Automatic Transmission (AT)
Fluid
Specified Fluid Use an automatic transmission fluid
SUZUKI ATF 3317 or Mobil ATF 3309.
Fluid Level Check
CAUTION
Driving with too much or too little
fluid can damage the transmission.
You must check the fluid level with the
automatic transmission fluid at normal operating temperature.
To check the fluid level: 1) To warm up the transmission fluid, drive
the vehicle or idle the engine until the
temperature gauge indicates normal operating temperature. 2) Then drive for ten more minutes.
CAUTION
Be sure to use the specified automatic transmission fluid. Using automatic transmission fluid other than SUZUKI ATF 3317 or Mobil ATF 3309 may damage the automatic transmission of your vehicle.