EC-412
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATURE
System DescriptionINFOID:0000000001702929
SYSTEM DESCRIPTION
NOTE:
•If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-143
.
•If DTC P1217 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010. Refer
to EC-145
.
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
Cooling Fan Operation
Models with A/C
Models without A/C
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
1
Cooling fan
controlIPDM E/R
(Cooling fan relays) Battery
Battery voltage*
1
Wheel sensor
Vehicle speed*2
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch
Air conditioner ON signal*
2
Refrigerant pressure sensor Refrigerant pressure
PBIB2483E
PBIB3335E
DTC P1217 ENGINE OVER TEMPERATURE
EC-413
< SERVICE INFORMATION >
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The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
CONSULT-II Reference Value in Data Monitor ModeINFOID:0000000001702930
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001702931
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-8, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-7, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-11, "
Anti-freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000001702932
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Cooling fan speedCooling fan relay
123
Stop (OFF) OFF OFF OFF
Low (LOW) ON OFF OFF
High (HI) OFF ON ON
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG• Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN• Engine: After warming up, idle
the engine
• Air conditioner switch: OFFEngine coolant temperature: 97°C
(207°F) or lessOFF
Engine coolant temperature: Between
98°C (208°F) and 99°C (210°F) or
moreLOW
Engine coolant temperature: 100°C
(212°F) or moreHIGH
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over temperature
(Overheat)• Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate properly
(Overheat).
• Engine coolant was not added to the system
using the proper filling method.
• Engine coolant is not within the specified
range.• Harness or connectors
(Cooling fan circuit is open or shorted.)
• Cooling fan
• IPDM E/R (Cooling fan relays)
•Radiator hose
•Radiator
• Reservoir tank
•Radiator cap
• Water pump
•Thermostat
• Water control valve
For more information, refer to EC-424,
"Main 13 Causes of Overheating".
EC-414
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the reservoir tank or the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-417,
"Diagnosis Procedure" or EC-417, "Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-417,
"Diagnosis Procedure" or EC-417, "Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-417, "
Diagnosis Procedure" or
EC-417, "
Diagnosis Procedure".
WITH GST
Models with A/C
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-417,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-417,
"Diagnosis Procedure".
3. Start engine.
CAUTION:
Be careful not to overheat engine.
4. Set temperature control switch to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
CAUTION:
Be careful not to overheat engine.
SEF621W
SEF646X
SEF621W
DTC P1217 ENGINE OVER TEMPERATURE
EC-415
< SERVICE INFORMATION >
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8. Make sure that cooling fans operates at low speed.
If NG, go to EC-417, "
Diagnosis Procedure".
If OK, go to the following step.
9. Turn ignition switch OFF.
10. Turn air conditioner switch and blower fan switch OFF.
11. Disconnect engine coolant temperature sensor harness connec-
tor.
12. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
CAUTION:
Be careful not to overheat engine.
14. If NG, go to EC-417, "
Diagnosis Procedure".
Models without A/C
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-417,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-417,
"Diagnosis Procedure".
3. Perform IPDM E/R auto active test and check cooling fan motor
operation, refer to PG-19, "
Auto Active Test".
4. Make sure that cooling fan operate at low speed.
If NG, go to EC-417, "
Diagnosis Procedure".
5. Turn ignition switch OFF.
6. Disconnect engine coolant temperature sensor harness connector.
7. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
8. Start engine and make that cooling fan operates. Be careful not
to overheat engine.
9. If NG, go to EC-417, "
Diagnosis Procedure".
MBIB0651E
SEF023R
SEF621W
SEF023R
EC-418
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
No >> GO TO 4.
2.CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II and touch “LOW” on the CONSULT-II screen.
3. Make sure that cooling fan operate at low speed.
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
A".)
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
1. Touch “HIGH” on the CONSULT-II screen.
2. Make sure that cooling fan operate at higher speed than low
speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
A".)
4.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
1. Start engine and let it idle.
2. Turn air conditioner switch ON.
3. Turn blower fan switch ON.
4. Make sure that cooling fan operate at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go to
"PROCEDURE A".)
5.CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
SEF784Z
SEF785Z
MBIB0651E
DTC P1217 ENGINE OVER TEMPERATURE
EC-419
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5. Restart engine and make sure that cooling fan operate at higher
speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to
"PROCEDURE A".)
6.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-8
.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following for leak.
•Hose
• Radiator
• Water pump (Refer to CO-16
.)
>> Repair or replace.
8.CHECK RADIATOR CAP
Refer to CO-11
.
OK or NG
OK >> GO TO 9.
NG >> Replace radiator cap.
9.CHECK COMPONENT PARTS
Check the following;.
• Thermostat. (Refer to CO-16
.)
• Water control valve. (Refer to CO-19
.)
• Engine coolant temperature sensor. (Refer to EC-191, "
Component Inspection".)
OK or NG
OK >> GO TO 10.
NG >> Replace malfunctioning component.
10.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-424, "
Main 13 Causes of Overheating".
>>INSPECTION END
PROCEDURE A
1.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E44.
SEF023R
DTC P1217 ENGINE OVER TEMPERATURE
EC-421
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OK >> GO TO 6.
NG >> Replace cooling fan motor.
6.CHECK INTERMITTENT INCIDENT
Perform EC-136
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-26, "Removal and Installation of IPDM E/R".
NG >> Repair or replace harness or connector.
PROCEDURE FOR MODELS WITHOUT A/C
1.INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Yes >> GO TO 2.
No >> GO TO 4.
2.CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II and touch “LOW” on the CONSULT-II screen.
3. Make sure that cooling fan operate at low speed.
OK or NG
OK >> GO TO3.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
B".)
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
1. Touch “HIGH” on the CONSULT-II screen.
2. Make sure that cooling fan operates at higher speed than low
speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
A".)
4.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
1. Perform IPDM E/R auto active test and check cooling fan motor operation.
Refer to PG-19, "
Auto Active Test".
2. Make sure that cooling fan operate at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan speed control circuit. (Go to "PROCEDURE B".)
5.CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch OFF.
SEF784Z
SEF785Z
EC-422
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
2. Disconnect engine coolant temperature sensor harness connector.
3. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
4. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to
"PROCEDURE A")
6.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-8
.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following for leak.
•Hose
• Radiator
• Water pump (Refer to CO-16
.)
>> Repair or replace.
8.CHECK RADIATOR CAP
Refer to CO-11
.
OK or NG
OK >> GO TO 9.
NG >> Replace radiator cap.
9.CHECK THERMOSTAT
Refer to CO-17
.
OK or NG
OK >> GO TO 10.
NG >> Replace thermostat.
10.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-191, "
Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace engine coolant temperature sensor.
11 .CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-424, "
Main 13 Causes of Overheating".
>>INSPECTION END
PROCEDURE B
1.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E44.
SEF023R