CVT-40
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Road Test
INFOID:0000000001703457
DESCRIPTION
• The purpose of the test is to determine overall performance of CVT
and analyze causes of problems.
• The road test consists of the following three parts:
1. “Check Before Engine Is Started”CVT-41
.
2. “Check at Idle”CVT-41
.
3. “Cruise Test”CVT-43
.
Judgement Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “L”)Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
•Oil pump wear
• Pressure regulator valve or plug sticking or spring fatigue
•Oil strainer ⇒ oil pump ⇒ pressure regulator valve passage oil leak
• Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
• Accelerator pedal position signal malfunction
• CVT fluid temperature sensor malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (sticking in OFF state, filter
clog, cut line)
• Pressure regulator valve or plug sticking
Sta ll sp ee dLine pressure does
not rise higher than
the line pressure for
idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example
• Accelerator pedal position signal malfunction
•TCM malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (shorting, sticking in ON
state)
• Pressure regulator valve or plug sticking
The pressure rises,
but does not enter the
standard position.Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
• Accelerator pedal position signal malfunction
• Pressure control solenoid A (line pressure solenoid) malfunction (sticking, filter clog)
• Pressure regulator valve or plug sticking
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
SAT786A
TROUBLE DIAGNOSIS
CVT-43
< SERVICE INFORMATION >
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Cruise TestINFOID:0000000001703460
1.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to warm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “L” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 2.
NG >> Mark the box of CVT-157, "
Vehicle Speed Does Not
Change in "L" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
2.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 2
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is on.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 3.
NG >> Mark the box of CVT-158, "
Vehicle Speed Does Not
Change in overdrive-off mode" on the CVT-30, "How to
Perform Trouble Diagnosis for Quick and Accurate
Repair" . Continue “Road Test”.
3.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 3
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Push overdrive control switch. (O/D OFF indicator lamp is off.)
4. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-45,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 4.
NG >> Mark the box of CVT-159, "
Vehicle Speed Does Not
Change in "D" Position" on the CVT-30, "How to Per-
form Trouble Diagnosis for Quick and Accurate Repair" .
Continue “Road Test”.
4.CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 4
1. Park vehicle on flat surface.
2. Move selector lever to “L” position. CVT fluid operating temperature: 50 - 80°C (122 - 176°F)
SCIA6644E
SCIA6644E
SCIA6644E
CVT-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
*1: Refer to CVT-27, "Malfunction Indicator Lamp (MIL)" .
*2: Models without ABS does not indicate.
DATA MONITOR MODE
Display Items List
X: Standard, —: Not applicable, : Option
CVT SPD SEN/
FNCTNA rotation sensor error is detected because the gear does not
change in accordance with the position of the stepping motor
CAUTION:
One of the “P0720 VEH SPD SEN/CIR AT”, the “P0715 IN-
PUT SPD SEN/CIRC” or the “P0725 ENGINE SPEED SIG“
is displayed with the DTC at the same timeP1723 —CVT-129
ELEC TH CON-
TROLThe electronically controlled throttle for ECM is malfunction-
ingP1726 —CVT-131
LU-SLCT SOL/
CIRC• Normal voltage not applied to solenoid due to cut line,
short, or the like
• TCM detects as irregular by comparing target value with
monitor valueP1740 P1740CVT-132
L/PRESS CON-
TROLTCM detects the unexpected line pressure P1745 —CVT-136
STEP MOTR CIRCEach coil of the step motor is not energized properly due to
an open or a shortP1777 P1777CVT-137
STEP MOTR/FNCThere is a great difference between the number of steps for
the stepping motor and for the actual gear ratioP1778 P1778CVT-141
NO DTC IS DE-
TECTED: FUR-
THER TESTING
MAY BE RE-
QUIREDNo NG item has been detected X X — Items (CONSULT-
III screen terms)Malfunction is detected when...TCM self-di-
agnosisOBD-III (DTC)
Reference
page “TRANSMIS-
SION” with
CONSULT-IIIMIL indicator
lamp*1, “EN-
GINE” with
CONSULT-III
or GST
Monitored item (Unit)Monitor item selection
Remarks ECU IN-
PUT SIG-
NALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU
VSP SENSOR (km/h) X — Output speed sensor (secondary speed sensor).
ESTM VSP SIG (km/h) X — Models without ABS does not indicate.
PRI SPEED SEN (rpm) X —
ENG SPEED SIG (rpm) X —
SEC HYDR SEN (V) X —
PRI HYDR SEN (V) X —
ATF TEMP SEN (V) X — CVT fluid temperature sensor
VIGN SEN (V) X —
VEHICLE SPEED (km/h) — X Vehicle speed recognized by the TCM.
PRI SPEED (rpm) — X Primary pulley speed.
SEC SPEED (rpm) — — Secondary pulley speed.
TROUBLE DIAGNOSIS
CVT-53
< SERVICE INFORMATION >
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ENG SPEED (rpm) — X
SLIP REV (rpm) — XDifference between engine speed and primary
pulley speed
GEAR RATIO — X
G SPEED (G) — —
ACC PEDAL OPEN (0.0/8) X XDegree of opening for accelerator recognized by
the TCM
For fail-safe operation, the specific value used for
control is displayed.
TRQ RTO — —
SEC PRESS (MPa) — X
PRI PRESS (MPa) — X
ATFTEMP COUNT — XMeans CVT fluid temperature. Actual oil temper-
ature (°C) cannot be checked unless a numeric
value is converted. Refer to CVT-8
.
DSR REV (rpm) — —
DGEAR RATIO — —
DSTM STEP (step) — —
STM STEP (step) — X
LU PRS (MPa) — —
LINE PRS (MPa) — —
TGT SEC PRESS (MPa) — —
ISOLT1 (A) — XTorque converter clutch solenoid valve output
current
ISOLT2 (A) — XPressure control solenoid valve A (line pressure
solenoid valve) output current
ISOLT3 (A) — XPressure control solenoid valve B (secondary
pressure solenoid valve) output current
SOLMON1 (A) X XTorque converter clutch solenoid valve monitor
current
SOLMON2 (A) X XPressure control solenoid valve A (line pressure
solenoid valve) monitor current
SOLMON3 (A) X XPressure control solenoid valve B (secondary
pressure solenoid valve) monitor current
INH SW3M (ON/OFF) X — PNP switch 3 ON-OFF status monitor
INH SW4 (ON/OFF) X — PNP switch 4 ON-OFF status
INH SW3 (ON/OFF) X — PNP switch 3 ON-OFF status
INH SW2 (ON/OFF) X — PNP switch 2 ON-OFF status
INH SW1 (ON/OFF) X — PNP switch 1 ON-OFF status
BRAKE SW (ON/OFF) X XStop lamp switch (Signal input with CAN comuni-
cation) Monitored item (Unit)Monitor item selection
Remarks ECU IN-
PUT SIG-
NALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU
DTC P0745 LINE PRESSURE SOLENOID VALVE
CVT-95
< SERVICE INFORMATION >
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DTC P0745 LINE PRESSURE SOLENOID VALVE
DescriptionINFOID:0000000001703545
• The pressure control solenoid valve A (line pressure solenoid valve) is included in the control valve assem-
bly.
• The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to a signal sent from the TCM.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001703546
Remarks: Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001703547
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0745 L/PRESS SOL/CIRC” with CONSULT-III is detected under the following
conditions.
- TCM detects an improper voltage drop when it tries to operate the solenoid valve.
- When TCM compares target value with monitor value and detects an irregularity.
Possible CauseINFOID:0000000001703548
• Harness or connectors
(Solenoid circuit is open or shorted.)
• Pressure control solenoid valve A (Line pressure solenoid valve)
DTC Confirmation ProcedureINFOID:0000000001703549
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Start engine and wait at least 5 seconds.
3. If DTC is detected, go to CVT-97, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III”.
Item name Condition Display value (Approx.)
ISOLT2Release your foot from the accelerator pedal. 0.8 A
Press the accelerator pedal all the way down. 0.0 A
CVT-100
< SERVICE INFORMATION >
DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRES-
SURE SOLENOID VALVE)
DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE
PRESSURE SOLENOID VALVE)
DescriptionINFOID:0000000001703553
• The pressure control solenoid valve A (line pressure solenoid valve) is included in the control valve assem-
bly.
• The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to a signal sent from the TCM.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001703554
Remarks: Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001703555
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0746 PRS CNT SOL/A FCTN” with CONSULT-III is detected under the following
conditions.
- Unexpected gear ratio was detected in the LOW side due to excessively low line pressure.
Possible CauseINFOID:0000000001703556
• Line pressure control system
• Output speed sensor (Secondary speed sensor)
• Input speed sensor (Primary speed sensor)
DTC Confirmation ProcedureINFOID:0000000001703557
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, touch “ERASE” on “SELF-DIAG RESULTS” and then perform the following procedure to con-
firm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Start engine and maintain the following conditions for at least 10 consecutive seconds. Test start from 0
km/h (0 MPH).
ATF TEMP SEN: 1.0 - 2.0 V
ACC PEDAL OPEN: More than 1.0/8
RANGE: “D” position
VEHICLE SPEED: 10 km/h (6 MPH) More than
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. If DTC is detected, go to CVT-100, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III”.
Diagnosis ProcedureINFOID:0000000001703558
1.CHECK INPUT SIGNAL
With CONSULT-III
1. Start engine.
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start vehicle and read out the value of “PRI PRESS”.
Item name Condition Display value (Approx.)
PRI PRESS “N” position idle 0.4 MPa
CVT-104
< SERVICE INFORMATION >
DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRES-
SURE SOLENOID VALVE)
DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC
PRESSURE SOLENOID VALVE)
DescriptionINFOID:0000000001703565
• The pressure control solenoid valve B (secondary pressure solenoid valve) is included in the control valve
assembly.
• The pressure control solenoid valve B (secondary pressure solenoid valve) regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent from the TCM.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001703566
Remarks: Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001703567
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0778 PRS CNT SOL/B CIRC” with CONSULT-III is detected under the following
conditions.
- TCM detects an improper voltage drop when it tries to operate the solenoid valve.
- When TCM compares target value with monitor value and detects an irregularity.
Possible CauseINFOID:0000000001703568
• Harness or connectors
(Solenoid circuit is open or shorted.)
• Pressure control solenoid valve B (Secondary pressure solenoid valve)
DTC Confirmation ProcedureINFOID:0000000001703569
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Start engine and wait at least 5 seconds.
4. If DTC is detected, go to CVT-106, "
Diagnosis Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-III”.
Item name Condition Display value (Approx.)
ISOLT3 Secondary pressure low - Secondary pressure high 0.8 - 0.0 A
SOLMON3“N” position idle 0.6 - 0.7 A
When stalled 0.4 - 0.6 A
CVT-136
< SERVICE INFORMATION >
DTC P1745 LINE PRESSURE CONTROL
DTC P1745 LINE PRESSURE CONTROL
DescriptionINFOID:0000000001703635
The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to a signal sent from the TCM.
On Board Diagnosis LogicINFOID:0000000001703636
• This is not an OBD-II self-diagnostic item.
• Diagnostic trouble code “P1745 L/PRESS CONTROL” with CONSULT-III is detected when TCM detects the
unexpected line pressure.
Possible CauseINFOID:0000000001703637
TCM
DTC Confirmation ProcedureINFOID:0000000001703638
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, touch “ERASE” on “SELF-DIAG RESULTS” and then perform the following procedure to con-
firm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that output voltage of CVT fluid temperature sensor is within the range below.
ATF TEMP SEN: 1.0 - 2.0 V
If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to
increase the voltage (cool down the fluid)
3. If DTC is detected, go to CVT-136, "
Diagnosis Procedure" .
Diagnosis ProcedureINFOID:0000000001703639
1.CHECK DTC
1. Turn ignition switch ON. (Do not start engine.)
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT-III.
3. Erase self-diagnostic results. Refer to CVT-26, "
OBD-II Diagnostic Trouble Code (DTC)".
4. Turn ignition switch OFF, and wait for 10 seconds or more.
5. Start engine.
6. Confirm self-diagnostic results again. Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
Is the
“P1745 L/PRESS CONTROL” displayed?
YES >> Replace TCM. Refer to CVT-8, "Service After Replacing TCM and Transaxle Assembly" .
NO >>INSPECTION END