CVT-164
< SERVICE INFORMATION >
CVT SHIFT LOCK SYSTEM
•Selector lever can be moved from “P” position with ignition key in ON position and brake pedal
released.
•Selector lever can be moved from “P” position when ignition switch is removed from key cylinder.
SYMPTOM 2:
•Ignition key cannot be removed when selector lever is set to “P” position.
•Ignition key can be removed when selector lever is set to any position except “P” position.
1.CHECK KEY INTERLOCK CABLE
Check key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair key interlock cable. Refer to AT-213, "
Removal and Installation".
2.CHECK CVT POSITION
Check CVT position. Refer to CVT-171, "
Checking of CVT Position".
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to CVT-171, "
Adjustment of CVT Position".
3.CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
1. Turn ignition switch ON. (Do not start engine.)
2. Selector lever is set in “P” position.
3. Check operation sound.
OK or NG
OK >>INSPECTION END
NG - 1 >> With intelligent key: GO TO 4.
NG - 2 >> Without intelligent key: GO TO 5.
4.CHECK POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between CVT device harness connector terminal
5 and ground.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
5.CHECK POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
Condition Brake pedal Operation sound
When ignition switch is turned to ON position and selector lever is set in
“P” position.Depressed Yes
Released No
Voltage:
Brake pedal depressed: Battery voltage
Brake pedal released: 0V
SCIA7934E
SHIFT CONTROL SYSTEM
CVT-171
< SERVICE INFORMATION >
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1. Set selector lever knob (1) in “N” position.
2. Slide knob cover (2) downward.
3. Pull out lock pin (3) from selector lever knob (1).
4. Remove selector lever knob (1) and knob cover (2) as a set from
selector lever.
CAUTION:
Do not push selector button.
INSTALLATION
1. Insert lock pin (1) to selector lever knob (2).
2. Install knob cover (3) to selector lever knob (2).
3. Set selector lever in “N” position.
4. Install selector lever knob over selector lever until a click is felt.
CAUTION:
• Do not tilt selector lever knob when installing. Install it
straight, and do not tap or apply any shock to install it.
• Do not push selector button.
Adjustment of CVT PositionINFOID:0000000001703682
CAUTION:
Make sure that parking brake is applied before adjustment.
1. Loosen the control cable nut (A) and place the manual lever (1)
in “P” position.
2. Place selector lever in “P” position.
3. Push the control cable (2) in with a load of 9.8 N (approximately
1 kg, 2.2 lb). Release the control cable and temporarily tighten
the control cable nut.
NOTE:
Do not move the manual lever. Make sure the manual lever
stays in the “P” position.
4. Tighten the control cable nut.
CAUTION:
Secure the manual lever when tightening nut.
5. Check the operation of the CVT. Refer to CVT-171, "
Checking of CVT Position".
Checking of CVT PositionINFOID:0000000001703683
1. Place selector lever in “P” position, and turn ignition switch ON. (Do not start engine.)
2. Make sure selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
make sure selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check that the actual position of the selector lever matches the position shown by the shift
position indicator and the manual lever on the transaxle.
SCIA6971E
SCIA6972E
Control cable nut: Refer to CVT-167, "Removal
and Installation".
WCIA0608E
TRANSAXLE ASSEMBLY
CVT-179
< SERVICE INFORMATION >
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4. Remove the four drive plate to torque converter nuts.
NOTE:
Rotate the crankshaft clockwise as viewed from front of engine
for access to drive plate to torque converter nuts.
5. Put matching marks on the drive plate and torque converter alignment stud.
CAUTION:
For matching marks, use paint. Never damage the drive plate or torque converter.
6. Remove the transaxle to engine and engine to transaxle bolts.
7. Separate the transaxle from the engine.
8. If necessary, remove the following from the transaxle:
• CVT fluid charging pipe
• Engine mounting bracket (LH)
• Fluid cooler tubes
• Air breather hose
• Any necessary brackets
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• When replacing an engine or transmission you must make sure any dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.
• Do not reuse O-rings and copper washers.
• When turning crankshaft, turn it clockwise as viewed from the front of the engine.
• When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure
to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-37
.
• After converter is installed to drive plate, rotate crankshaft several turns to check that transaxle
rotates freely without binding.
• When installing the torque converter to the transaxle measure dis-
tance A.
WCIA0616E
Distance A: 14.4 mm (0.57 in) or more
WCIA0617E
CVT-180
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
• When installing the cooler outlet tube (1) to the transaxle assembly
(2), align the cooler tube bracket (A) against the transaxle as
shown.
• When installing the transaxle to the engine, align the matching mark on the drive plate with the matching
mark on the torque converter alignment stud.
• When securing the transaxle to the engine, attach the bolts in
accordance with the following standard.
• When installing the drive plate to torque converter nuts, tighten
them temporarily. Then tighten the nuts to the specified torque.
• After completing installation check for fluid level, fluid leakage, and the positions of CVT. Refer to MA-19,
"Checking CVT Fluid", CVT-171, "Adjustment of CVT Position" and CVT-171, "Checking of CVT Position".
• When replacing the CVT assembly, erase EEP ROM in TCM. Refer to CVT-8, "
Service After Replacing TCM
and Transaxle Assembly".
WCIA0618E
Bolt No. 1 (Transaxle to engine) 2 (Engine to transaxle)
Number of bolts 2 7
Bolt length
“A” mm (in)55 (2.17) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62 (6.3, 46)
WCIA0619E
Converter nuts: : 51 N·m (5.2 kg-m, 38 ft-lb)
WCIA0616E
COMBINATION METERS
DI-11
< SERVICE INFORMATION >
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Self-Diagnosis Mode of Combination MeterINFOID:0000000001704497
SELF-DIAGNOSIS MODE FUNCTION
• Self-diagnosis can check for continuity between meter control circuit and each meter (speedometer, tachom-
eter and fuel gauge).
• Self-diagnosis can check for odo/trip meter and A/T indicator (with A/T) or CVT indicator (with CVT) seg-
ment, low-fuel level warning lamp, low water temperature indicator lamp, and high water temperature warn-
ing lamp.
OPERATION PROCEDURE
1. Turn the ignition switch ON, and switch the odo/trip meter to “trip A” or “trip B”.
NOTE:
13 B Illumination control switch (-) — — Refer to LT- 1 0 5 , "System Description" .
17 GWasher fluid level switch
(Canada models)ONWasher fluid level low 0
Washer fluid level normal Battery voltage
21
BGround — — 0 22
23
24 V Fuel level sensor ground (-) ON — 0
26 BVehicle speed sensor ground
(without ABS or CVT)ON — 0
27 G Battery power supply OFF — Battery voltage
28 SB Ignition switch ON or START ON — Battery voltage
29 GR Seat belt buckle switch RH ONUnfastened (ON) 0
Fastened (OFF) Battery voltage
30 G Stop lamp switch ONBrake pedal depressed Battery voltage
Brake pedal released 0
31 V A/T N-range input (with A/T) ONTransmission gear selector lever
in N positionBattery voltage
Transmission gear selector lever
other than N position0
32 W A/T P-range input (with A/T) ONTransmission gear selector lever
in P positionBattery voltage
Transmission gear selector lever
other than P position0
33 Y A/T PN output (with A/T) ONTransmission gear selector lever
in P or N position0
Transmission gear selector lever
other than P or N positionBattery voltage
35 BREngine coolant temperature
signal outputONAt idle [after warming up, approx.
80°C (176°F)]
NOTE:
The waveforms vary depending
on engine coolant temperature.
38 L Generator ONGenerator voltage low 0
Generator voltage normal Battery voltage Te r -
mi-
nal
No.Wire
colorItemCondition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
SKIB3651J
COMBINATION METERS
DI-15
< SERVICE INFORMATION >
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NO >> Check power supply and ground circuit of combination meter. Refer to DI-15, "Power Supply and
Ground Circuit Inspection" .
2.CHECK COMBINATION METER (CONSULT-III)
Select “METER/M&A” on CONSULT-III and perform self-diagnosis of combination meter. Refer to DI-13,
"CONSULT-III Function (METER/M&A)" .
Self
-diagnostic results content
No malfunction detected>> Refer to DI-15, "Symptom Chart" .
Malfunction detected>> Refer to DI-13, "
CONSULT-III Function (METER/M&A)" .
Symptom ChartINFOID:0000000001704500
Power Supply and Ground Circuit InspectionINFOID:0000000001704501
1.CHECK FUSE
Check for blown combination meter fuses.
OK or NG
OK >> GO TO 2.
NG >> Be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-3
.
2.CHECK POWER SUPPLY CIRCUIT
Check voltage between combination meter harness connector termi-
nals and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect combination meter connector.
Symptom Possible cause
Improper speedometer and odo/trip meter indication. Refer to DI-16, "
Vehicle Speed Signal Inspection" .
Improper tachometer indication. Refer to DI-17, "
Engine Speed Signal Inspection" .
Improper fuel gauge indication.
Refer to DI-17, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is irregular.
Improper A/T position indication. Refer to DI-36, "
A/T Indicator Does Not Illuminate" .
Improper CVT position indication. Refer to DI-39, "
CVT Indicator Does Not Illuminate" .
Power source Fuse No.
Battery 13
Ignition switch ON or START 14
Terminals Ignition switch position
(+)
(–) OFF ON
Combination meter
connectorTe r m i n a l
M2427
GroundBattery voltage Battery voltage
28 0 V Battery voltage
PKIC0700E
DI-16
< SERVICE INFORMATION >
COMBINATION METERS
3. Check continuity between combination meter harness connector
terminals and ground.
OK or NG
OK >> Replace combination meter. Refer to IP-11, "Removal
and Installation" .
NG >> Repair harness or connector.
Vehicle Speed Signal InspectionINFOID:0000000001704502
Symptom:
• Improper speedometer and odo/trip meter indication.
• Display VEHICLE SPEED CIRC [B2205] at the result of self-diagnosis for combination meter.
WITH ABS
1.CHECK COMBINATION METER INPUT SIGNAL
1. Start engine and select “METER/M&A” on CONSULT-III.
2. Using “SPEED METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with speedome-
ter pointer of combination meter.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-18, "CONSULT-
III Function (ABS)" .
NG >> Replace combination meter. Refer to IP-11, "
Removal and Installation" .
WITHOUT ABS OR CVT
1.CHECK VEHICLE SPEED SENSOR CIRCUITS
1. Remove vehicle speed sensor.
2. Turn ignition switch ON.
3. Rotate vehicle speed sensor while checking voltage between
combination meter harness connector M24 terminals 5 and 26.
OK or NG
OK >> Replace combination meter. Refer to IP-11, "Removal and Installation" .
NG >> GO TO 2.
2.CHECK VEHICLE SPEED SENSOR
1. Turn ignition switch OFF.
2. Disconnect vehicle speed sensor connector.
3. Check resistance between vehicle speed sensor terminals 1 and
2.
Combination meter connector Terminal
GroundContinuity
M2421
Ye s 22
23
PKIC0701E
Te r m i n a l s
Voltag e
(Approx.) (+) (–)
Connector Terminal Connector Terminal
M24 5 M24 26 0.5
LKIA0784E
WKIA5453E
COMBINATION METERS
DI-17
< SERVICE INFORMATION >
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OK or NG
OK >> Check harness or connector between combination meter and vehicle speed sensor.
NG >> Replace vehicle speed sensor.
WITH CVT, WITHOUT ABS
1.CHECK COMBINATION METER INPUT SIGNAL
1. Start engine and select “METER/M&A” on CONSULT-III.
2. Using “SPEED METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with speedome-
ter pointer of combination meter.
OK or NG
OK >> Perform TCM self-diagnosis. Refer to CVT-47, "CONSULT-III Function (TRANSMISSION)" .
NG >> Replace combination meter. Refer to IP-11, "
Removal and Installation" .
Engine Speed Signal InspectionINFOID:0000000001704503
Symptom: Improper tachometer indication.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Start engine and select “METER/M&A” on CONSULT-III.
2. Using “TACHO METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with tachometer
pointer of combination meter.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-109, "CONSULT-II Function (ENGINE)" .
NG >> Replace combination meter. Refer to IP-11, "
Removal and Installation" .
Fuel Level Sensor Signal InspectionINFOID:0000000001704504
Symptom:
• Improper fuel gauge indication.
• Low-fuel warning lamp indication is irregular.
NOTE:
The following symptoms do not indicate a malfunction.
• Depending on vehicle position or driving circumstance, the fuel level in the tank shifts and the indication may
fluctuate.
• If the vehicle is fueled with the ignition switch ON, the indication will update slowly.
• If the vehicle is tilted when the ignition switch is turned ON, fuel in the tank may flow to one direction result-
ing in a change of reading.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Select “METER/M&A” on CONSULT-III.
2. Using “FUEL METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with fuel gauge
pointer of combination meter.
Te r m i n a l s
Resistance
value
(Approx.) (+) (–)
Component Terminal Component Terminal
Ve h i c l e
speed
sensor1Vehicle
speed
sensor2250Ω
Fuel gauge pointer Reference value of data monitor [lit.]
Full Approx. 49
3/4 Approx. 34
1/2 Approx. 22
1/4 Approx. 10
Empty Approx. 4