CO-12
< SERVICE INFORMATION >
RADIATOR
Do not remove radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-8, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-16
.
3. Remove reservoir tank as follows:
a. Disconnect reservoir tank hose.
b. Release the tab (A) in the direction shown by the arrow ( ).
c. Lift up while removing the reservoir tank hose, and remove it.
4. Disconnect harness connector from fan motors, and move harness to aside.
5. Disconnect CVT or A/T fluid cooler hoses if equipped.
• Install plug to avoid leakage of CVT or A/T fluid if equipped.
6. Remove radiator hoses (upper and lower).
7. Remove radiator core support cover. Refer toBL-19
.
8. Remove radiator core support (upper) bolts, bolts of stationary
part on the radiator core support side and clip. Lift radiator from
radiator (upper) mount part of radiator core support (upper) (2).
9. Move radiator assembly (1) to the rearward direction of vehicle,
and then lift it upward to remove.
CAUTION:
Do not damage or scratch A/C condenser if equipped and
radiator core when removing.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when removing.
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to CO-8, "Inspection".
• Start and warm up engine. Visually check if there is no leaks of engine coolant and CVT or A/T fluid if
equipped. Refer to CVT-13
or AT- 1 5.
PBIC3800E
PBIC3805E
RADIATOR
CO-13
< SERVICE INFORMATION >
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Checking Radiator CapINFOID:0000000001702533
• Check valve seat of radiator cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage.
• Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
- Make sure that there is no dirt or damage on the valve seat of radi-
ator cap negative-pressure valve.
- Make sure that the valve operates properly in the opening and
closing conditions.
• Check radiator cap relief pressure using Tool.
- When connecting the radiator cap to the tester, apply water or
coolant to the cap seal surface.
- Replace the radiator cap if there is an abnormality in the negative-
pressure valve, or if the open-valve pressure is outside of the standard values.
• Replace radiator cap if there it does not comply to specifications to the above three checks.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorINFOID:0000000001702534
Check radiator for mud or clogging. If necessary, clean radiator as follows.
• Be careful not to bend or damage radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator shroud
and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
• Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm
2, 71 psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
PBIC2816E
SMA967B
Tool number : EG17650301 (J-33984-A)
Standard: 78 – 98 kPa (0.78 - 0.98 bar, 0.8 – 1.0 kg/cm
2, 11
– 14 psi)
Limit: 59 kPa (0.59 bar, 0.6 kg/cm
2, 9 psi)
WBIA0570E
CO-22
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000001702545
CAPACITY
Unit: (US qt, lmp qt)
THERMOSTAT
WATER CONTROL VALVE
RADIATOR
Unit: kPa (bar, kg/cm2, psi)
Engine coolant capacity (with reservoir tank at “MAX” level) Approx. 6.8 (7 1/4, 6.0)
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature 90°C (194°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
CVT-14
< SERVICE INFORMATION >
CVT FLUID
FLUID CONDITION CHECK
Changing CVT FluidINFOID:0000000001703434
1. Warm up CVT fluid by driving the vehicle for 10 minutes.
• : Vehicle front
• Radiator (2)
• CVT fluid cooler hose [inlet side (3)]
• Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and
refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specified NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)].
NOTE:
About 30 to 50% extra fluid will be required for this procedure.
4. Check fluid level and condition. Refer to MA-19, "
Checking CVT Fluid".
CAUTION:
Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to CVT-47,
"CONSULT-III Function (TRANSMISSION)".
CVT Fluid Cooler CleaningINFOID:0000000001703435
Whenever a CVT is repaired, overhauled, or replaced, the CVT fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can be trapped or become deposit in the CVT fluid cooler. This
debris can contaminate the newly serviced CVT or, in severe cases, can block or restrict the flow of CVT fluid.
In either case, malfunction of the newly serviced CVT may occur.
Debris, if present, may deposit as CVT fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
CVT FLUID COOLER CLEANING PROCEDURE
1. Identify the CVT inlet and outlet fluid cooler hoses.
2. Position an oil pan under the inlet and outlet cooler hoses.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harness, cooler
pipes, etc.)
Milky white or cloudy Water in the fluid Replace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
in fluidUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
ATA0022D
Fluid capacity and grade: Refer to MA-10, "Fluids
and Lubricants".SCIA6088E
EC-92
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.Cooling Radiator/Hose/Radiator filler cap
55555 55 45CO-11
Thermostat 5CO-17
Water pumpCO-16
Water galleryCO-7
Cooling fan
5CO-14
Coolant level (Low)/Contaminat-
ed coolantCO-8
NVIS (NISSAN Vehicle Immobilizer System-
NATS)11BL-210
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
DTC P1217 ENGINE OVER TEMPERATURE
EC-413
< SERVICE INFORMATION >
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The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
CONSULT-II Reference Value in Data Monitor ModeINFOID:0000000001702930
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001702931
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-8, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-7, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-11, "
Anti-freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000001702932
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Cooling fan speedCooling fan relay
123
Stop (OFF) OFF OFF OFF
Low (LOW) ON OFF OFF
High (HI) OFF ON ON
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG• Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN• Engine: After warming up, idle
the engine
• Air conditioner switch: OFFEngine coolant temperature: 97°C
(207°F) or lessOFF
Engine coolant temperature: Between
98°C (208°F) and 99°C (210°F) or
moreLOW
Engine coolant temperature: 100°C
(212°F) or moreHIGH
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over temperature
(Overheat)• Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate properly
(Overheat).
• Engine coolant was not added to the system
using the proper filling method.
• Engine coolant is not within the specified
range.• Harness or connectors
(Cooling fan circuit is open or shorted.)
• Cooling fan
• IPDM E/R (Cooling fan relays)
•Radiator hose
•Radiator
• Reservoir tank
•Radiator cap
• Water pump
•Thermostat
• Water control valve
For more information, refer to EC-424,
"Main 13 Causes of Overheating".
EC-414
< SERVICE INFORMATION >
DTC P1217 ENGINE OVER TEMPERATURE
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the reservoir tank or the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-417,
"Diagnosis Procedure" or EC-417, "Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-417,
"Diagnosis Procedure" or EC-417, "Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-417, "
Diagnosis Procedure" or
EC-417, "
Diagnosis Procedure".
WITH GST
Models with A/C
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-417,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-417,
"Diagnosis Procedure".
3. Start engine.
CAUTION:
Be careful not to overheat engine.
4. Set temperature control switch to full cold position.
5. Turn air conditioner switch ON.
6. Turn blower fan switch ON.
7. Run engine at idle for a few minutes with air conditioner operating.
CAUTION:
Be careful not to overheat engine.
SEF621W
SEF646X
SEF621W
DTC P1217 ENGINE OVER TEMPERATURE
EC-419
< SERVICE INFORMATION >
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5. Restart engine and make sure that cooling fan operate at higher
speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to
"PROCEDURE A".)
6.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-8
.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following for leak.
•Hose
• Radiator
• Water pump (Refer to CO-16
.)
>> Repair or replace.
8.CHECK RADIATOR CAP
Refer to CO-11
.
OK or NG
OK >> GO TO 9.
NG >> Replace radiator cap.
9.CHECK COMPONENT PARTS
Check the following;.
• Thermostat. (Refer to CO-16
.)
• Water control valve. (Refer to CO-19
.)
• Engine coolant temperature sensor. (Refer to EC-191, "
Component Inspection".)
OK or NG
OK >> GO TO 10.
NG >> Replace malfunctioning component.
10.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-424, "
Main 13 Causes of Overheating".
>>INSPECTION END
PROCEDURE A
1.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E44.
SEF023R