
EM-30
< ON-VEHICLE REPAIR >
INTAKE MANIFOLD COLLECTOR
2. Remove air cleaner cases (upper and lower) with mass air flow sensor and air duct assembly. Refer to
EM-26, "
Exploded View".
3. Drain engine coolant, or when water hoses are disconnected, attach plug to prevent engine coolant leak-
age. Refer to CO-8, "
Draining".
CAUTION:
Perform this step when the engine is cold.
4. Remove front wiper arm and extension cowl top. Refer to WW-105, "
Exploded View" and EXT-20,
"Exploded View".
5. Disconnect water hoses from electric throttle control actuator.
When engine coolant is not drained from radiator, attach plug to water hoses to prevent engine coolant
leakage.
6. Remove electric throttle control actuator as follows:
a. Disconnect harness connector.
b. Loosen mounting bolts in reverse order as shown in the figure.
CAUTION:
Handle carefully to avoid any shock to electric throttle
control actuator.
Never disassemble.
7. Remove the following parts:
Vacuum hose
PCV hose
High pressure piping from intake manifold collector: Refer to ST-34, "
Exploded View".
Electronic controlled engine mount control solenoid valve
8. Disconnect EVAP hoses and harness connector from EVAP canister purge control solenoid valve.
9. Remove EVAP canister purge control solenoid valve and bracket assembly.
10. Remove VIAS control solenoid valve mounting bolts and vacuum gallery mounting bolts, and then move
vacuum gallery.
Add mating marks as necessary for easier installation.
11. Loosen mounting nuts and bolts in reverse order as shown in
the figure, and remove intake manifold collector and gasket.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
NOTE:
Figure is shown as an example of VQ35DE.
INSTALLATION
Note the following, and install in the reverse order of removal.
Intake Manifold Collector
JPBIA1631ZZ
: Engine front
JPBIA1628ZZ

EM-38
< ON-VEHICLE REPAIR >
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER
Exploded ViewINFOID:0000000003802261
Removal and InstallationINFOID:0000000003802262
REMOVAL
CAUTION:
To avoid the danger of being scalded, never drain engine oil when the engine is hot.
NOTE:
When removing oil pan (lower) or oil strainer only, take step 1 then step 18 and 19.
1. Drain engine oil. Refer to LU-8, "
Draining".
CAUTION:
Never spill engine oil on drive belt.
2. Drain engine coolant. Refer to CO-8, "
Draining".
CAUTION:
Never spill engine coolant on drive belt.
3. Remove following parts:
Front road wheel and tires (RH and LH)
1. Oil pan (upper) 2. O-ring 3. Oil pan gasket (front)
4. Relief valve 5. Oil pressure switch 6. Oil cooler
7. Connector bolt 8. Oil filter 9. Oil strainer
10. Drain plug 11. Drain plug washer 12. Oil pan (lower)
13. Rear plate cover 14. Crankshaft position sensor (POS) 15. Oil pan gasket (rear)
A. Refer to LU-10
B. To oil pump C. Oil pan side
Refer to GI-4, "
Components" for symbols in the figure.
JPBIA1636GB

OIL PAN AND OIL STRAINER
EM-39
< ON-VEHICLE REPAIR >
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Splash guard (RH and LH): Refer to EXT-22, "FENDER PROTECTOR : Exploded View".
Exhaust front tube: Refer to EX-5, "
Exploded View".
Drive belt: Refer to EM-12, "
Removal and Installation".
4. Remove A/C compressor with piping connected, and temporarily secure it to aside. Refer to HA-36,
"Exploded View".
5. Remove oil level gauge. Refer to EM-96, "
Exploded View".
6. Remove front drive shaft (RH). Refer to FAX-16, "
Exploded View".
7. Remove three way catalyst (bank 1 and bank 2) from exhaust manifolds (bank 1 and bank 2). Refer to
EM-34, "
Exploded View".
8. Remove oil pressure switch.
9. Remove oil filter. Refer to LU-10, "
Removal and Installation".
10. Remove oil cooler and water pipes. Refer to LU-11, "
Exploded View".
11. Support transaxle assembly with a suitable jack.
CAUTION:
When setting the transmission jack, be careful not to allow it to collide against the drain plug.
12. Support front suspension member with a suitable jack.
13. Remove engine mounting insulator (rear). Refer to EM-67, "
Exploded View".
14. Remove engine mounting insulator (LH) mounting bolts from transaxle. Refer to EM-67, "
Exploded View".
15. Remove rear torque rod through bolts from rear torque rod bracket. Refer to EM-67, "
Exploded View".
16. Remove member stay, front suspension member fixing bolts and nuts. Refer to FSU-16, "
Exploded View".
17. Lower the jack for the front suspension member to the height.
18. Remove oil pan (lower) as follows:
a. Loosen mounting bolts in reverse order as shown in the figure to
remove.
b. Insert the seal cutter [SST: KV10111100 (J37228)] (A) between
oil pan (upper) and oil pan (lower).
CAUTION:
Be careful not to damage the mating surfaces.
Never insert a screwdriver, this will damage the mating
surfaces.
c. Slide the seal cutter by tapping on the side of tool with a ham-
mer. Remove oil pan (lower).
19. Remove oil strainer.
PBIC0782E
JPBIA0276ZZ

EM-42
< ON-VEHICLE REPAIR >
OIL PAN AND OIL STRAINER
Tighten mounting bolts in numerical order as shown in the fig-
ure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
2. Install oil strainer to oil pump.
3. Install oil pan (lower) as follows:
a. Use scraper (A) to remove old liquid gasket from mating sur-
faces.
Remove old liquid gasket from the bolt holes and thread.
CAUTION:
Never scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
b. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) (A) to the oil pan (lower) as shown in
the figure.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Install oil pan (lower).
Tighten mounting bolts in numerical order as shown in the fig-
ure.
4. Install oil pan drain plug.
Refer to the figure of components of former page for installa-
tion direction of drain plug washer. Refer to EM-38, "
Exploded
View".
5. Install in the reverse order of removal after this step.
NOTE:
At least 30 minutes after oil pan is installed, pour engine oil.
InspectionINFOID:0000000003802263
INSPECTION AFTER REMOVAL
Clean oil strainer if any object attached.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and adjust engine oil. Refer to LU-7, "Inspection".
2. Start engine, and check there is no leakage of engine oil.M8 × 135 mm (5.31 in) : 11
M8 × 92 mm (3.62 in) : 5, 7, 8
M8 × 25 mm (0.98 in) : Except the above
PBIC1636E
JPBIA0025ZZ
b: φ4.0 - 5.0 mm (0.157 - 0.197 in)
JPBIA0026ZZ
PBIC0782E

TIMING CHAIN
EM-53
< ON-VEHICLE REPAIR >
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Removal and InstallationINFOID:0000000003802270
REMOVAL
1. Drain engine oil. Refer to LU-8, "Draining".
2. Drain engine coolant from inside engine. Refer to EM-76, "
Setting".
3. Remove intake manifold collector. Refer to EM-28, "
Exploded View".
4. Remove rocker covers (bank 1 and bank 2). Refer to EM-49, "
Exploded View".
5. Remove oil pans (lower and upper) and oil strainer. Refer to EM-38, "
Exploded View".
6. Remove drive belt, idler pulleys and bracket. Refer to EM-12, "
Removal and Installation" and EM-25,
"Exploded View".
7. Separate engine harness removing their brackets from front timing chain case.
8. Remove valve timing control covers.
Loosen mounting bolts in reverse order as shown in the figure.
CAUTION:
Shaft is internally jointed with camshaft sprocket (INT) cen-
ter hole. When removing, keep it horizontal until it is com-
pletely disconnected.
9. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) ( ) with timing indicator.
19. Valve timing control cover (bank 1) 20.Intake valve timing control sole-
noid valve (bank 1)21. Seal ring
22. Water pump cover 23. Front oil seal 24. Crankshaft pulley
25. Crankshaft pulley bolt 26.Intake valve timing control sole-
noid valve (bank 2)27. Valve timing control cover (bank 2)
28.Valve timing control cover gasket
(bank 2)
A. Refer to EM-53
Refer to GI-4, "Components" for symbols in the figure.
A: Bank 1
B: Bank 2
C : Dowel pin hole
JPBIA1639ZZ
SEM727G

EM-68
< REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
Place chocks at front and back of rear wheels.
For engines not equipped with engine slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
Never start working until exhaust system and engine coolant are cool enough.
If items or work required are not covered by the engine section, refer to the applicable sections.
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking point with transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-30, "
Garage Jack and
Safety Stand and 2-Pole Lift".
REMOVAL
Outline
At first, remove the engine and the transaxle assembly with front suspension member downward. Then sepa-
rate the engine and the transaxle.
Preparation
1. Release fuel pressure. Refer to EC-411, "Inspection".
2. Drain engine coolant. Refer to CO-8, "
Draining".
CAUTION:
Perform this step when the engine is cold.
Never spill engine coolant on drive belt.
3. Remove the following parts:
Engine cover: Refer to EM-24, "
Exploded View".
Front road wheel and tires
Splash guards (RH and LH): Refer to EXT-22, "
FENDER PROTECTOR : Exploded View".
Air duct (inlet), air cleaner cases (upper and lower) with mass air flow sensor and air duct assembly:
Refer to EM-26, "
Exploded View".
Battery and battery tray: Refer to PG-109, "
Removal and Installation".
Drive belt: Refer to EM-12, "
Removal and Installation".
Reservoir tank of radiator. Refer to CO-13, "
Exploded View".
Front wiper arm: Refer to WW-105, "
Exploded View".
4. Disconnect engine room harness at the TCM, ECM and other sides.
CAUTION:
To keep clean harness connector and avoid damage and foreign materials, cover them completely
with plastic bags or something similar.
5. Remove battery bracket with ECM and TCM.
6. Remove extension cowl top. Refer to EXT-20, "
Exploded View".
Engine Room
1. Disconnect heater hoses. Refer to CO-25, "Exploded View".
Install plug to avoid leakage of engine coolant.
2. Remove EVAP hose. Refer to EM-28, "
Exploded View".
3. Disconnect fuel feed hose quick connector at fuel tube side. Refer to EM-44, "
Exploded View".
Install plug to avoid leakage of fuel.
4. Disconnect transaxle shift control cable at transaxle side. Refer to TM-319, "
Exploded View" (VQ25DE) or
TM-157, "
Exploded View" (VQ35DE).
5. Disconnect brake booster vacuum hose at engine side. Refer to EM-28, "
Exploded View".
6. Disconnect ground cable.
7. Disconnect A/C compressor piping at A/C compressor side. Refer to HA-36, "
Exploded View".
8. Disconnect suction hoses of power steering oil pump at reservoir tank side. Refer to ST-34, "
Exploded
View".
Install plug to avoid leakage of power steering fluid.
9. Disconnect CVT fluid cooler hoses from radiator. Refer to CO-13, "
Exploded View".

ENGINE STAND SETTING
EM-77
< DISASSEMBLY AND ASSEMBLY >
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The figure shows an example of widely use engine stand (A)
that can hold mating surface of transaxle with drive plate
removed.
CAUTION:
Before removing the hanging chains, check the engine
stand is stable and there is no risk of overturning.
5. Drain engine oil. Refer to LU-8, "
Draining".
6. Drain engine coolant by removing water drain plugs (A) and (B)
from cylinder block both sides as shown in the figure.
JPBIA0190ZZ
C: Plug
D : Connector bolt
Tightening torque : Refer to EM-110, "Disassem-
bly and Assembly".
PBIC2487E

CYLINDER BLOCK
EM-113
< DISASSEMBLY AND ASSEMBLY >
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2. Install each plug to cylinder block as shown in the figure.
Apply sealant to the thread of water drain plug (A).
Use Genuine Liquid Gasket or equivalent.
Apply sealant to the thread of connector bolt (D).
Use Genuine Liquid Gasket or equivalent.
Apply sealant to the thread of plug (C).
Use high strength thread locking sealant or equivalent.
Replace washers with new one.
Tighten each plug and connector bolt as specified below.
3. Install oil jet. (VQ35DE)
Insert oil jet dowel pin (A) into cylinder block dowel pin hole,
and tighten mounting bolts.
4. Install main bearings and thrust bearings as follows:
CAUTION:
Be careful not to drop main bearing, and to scratch the surface.
a. Remove dust, dirt, and engine oil on bearing mating surfaces of cylinder block and main bearing caps.
B : Water drain plug
PBIC2487E
Part Washer Tightening torque
A Yes 62.0 N·m (6.3 kg-m, 46 ft-lb)
B No 9.8 N·m (1.0 kg-m, 87 in-lb)
C Yes 62.0 N·m (6.3 kg-m, 46 ft-lb)
D No 39.2 N·m (4.0 kg-m, 29 ft-lb)
: Engine front
JPBIA0198ZZ