DLK-190
< PREPARATION >[WITH INTELLIGENT KEY SYSTEM]
PREPARATION
PREPARATION
PREPARATION
Commercial Service ToolsINFOID:0000000003795062
Tool name Description
Engine ear Locating the noise
Remover tool Removes the clips, pawls, and metal clips
Power tool
SIIA0995E
PIIB7923J
PIIB1407E
DLK-196
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
RADIATOR CORE SUPPORT
RADIATOR CORE SUPPORT
Exploded ViewINFOID:0000000003795070
Removal and InstallationINFOID:0000000003795071
REMOVAL
1. Use refrigerant collecting equipment to discharge the refrigerant. Refer to HA-24, "Collection and
Charge".
2. Remove front under cover. Refer to EXT-28, "
Removal and Installation".
3. Drain engine coolant from radiator. Refer to CO-8, "
Draining".
4. Remove front bumper fascia, energy absorber and bumper reinforcement. Refer to EXT-12, "
Removal
and Installation".
5. Remove mounting clips and remove air duct cover.
6. Remove hood lock opener and hood lock. Refer to DLK-220, "
Removal and Installation".
7. Disconnect connector of horn (HIGH/LOW), and then remove horn (HIGH/LOW). Refer to HRN-6,
"Removal and Installation".
8. Disconnect connector of gas sensor, and then remove gas sensor (with intelligent air conditioner system).
Refer to VTL-82, "
WITH INTELLIGENT AIR CONDITIONER SYSTEM : Removal and Installation".
9. Remove bumper retainer assembly. Refer to EXT-12, "
Removal and Installation".
10. Remove air guide (RH/LH).
11. Remove front combination lamp (RH/LH). Refer to EXL-181, "
Removal and Installation" (XENON TYPE)
or EXL-343, "
Removal and Installation" (HALOGEN TYPE).
12. Disconnect connector of ambient sensor. Refer to VTL-24, "
Removal and Installation" (WITHOUT 7 INCH
DISPLAY) or VTL-81, "
Removal and Installation" (WITH 7 INCH DISPLAY).
1. Radiator upper hose bracket 2. Hood switch bracket 3. Air duct cover
4. Air guide (RH/LH) 5. Radiator core support
: Pawl
JMKIA2382ZZ
RADIATOR CORE SUPPORT
DLK-197
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
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13. Disconnect connector of refrigerant pressure sensor. Refer to HA-50, "Exploded View".
14. Remove mounting bolt, and then remove engine coolant reservoir tank. Refer to CO-13, "
Exploded View".
15. Remove mounting bolts, and then disconnect condenser pipe assembly. Refer to HA-48, "
Exploded
View".
16. Remove condenser. Refer to HA-46, "
Removal and Installation".
17. Remove mounting nut of radiator upper hose from radiator core support, and then remove radiator upper
hose and hood switch bracket. Refer to CO-25, "
Exploded View".
18. Disconnect radiator upper hose from radiator pipe (upper). Refer to CO-25, "
Exploded View".
19. Disconnect radiator lower hose (3). Refer to CO-25, "
Exploded View".
20. Disconnect CVT fluid cooler hose on radiator side. Refer to TM-165, "
Exploded View" (CVT: RE0F09B) or
TM-329, "
Exploded View" (CVT: RE0F10A).
21. Remove power steering oil cooler pipe from radiator core sup-
port at point shown by arrows in the figure.
22. Disconnect connectors of the following parts.
Cooling fan (RH/LH). Refer to CO-16, "
Exploded View".
Crash zone sensor. Refer to SR-18, "
Removal and Installation".
23. Remove radiator upper clip. Refer to CO-13, "
Exploded View".
24. Remove all harness clips from radiator core support.
CAUTION:
Never damage radiator.
25. Support hood assembly with a proper material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the hood open when removing the hood
stay.
26. Remove hood support rod. Refer to DLK-195, "
HOOD SUPPORT ROD : Removal and Installation".
27. Remove mounting bolts, and then remove radiator core support.
CAUTION:
Operate with two workers, because of its heavy weight.
Never damage power steering oil cooler pipe.
28. Remove the following parts after removing radiator core support.
Radiator lower hose, radiator upper hose, radiator pipe. Refer to CO-25, "
Exploded View".
Radiator. Refer to CO-13, "
Exploded View".
Cooling fan (RH/LH). Refer to CO-16, "
Exploded View".
Crash zone sensor. Refer to SR-18, "
Exploded View".
Power steering oil cooler pipe clip. Refer to ST-34, "
Exploded View".
INSTALLATION
Install in the reverse order of removal.
JMKIA2395ZZ
: harness clip
JMKIA2396ZZ
DLK-198
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
RADIATOR CORE SUPPORT
CAUTION:
After installation, inspection and replenish the following.
- Engine coolant. Refer to CO-8, "
Inspection", CO-9, "Refilling".
- CVT fluid. Refer to TM-142, "
Inspection", TM-143, "Changing" (CVT: RE0F09B) or TM-304, "Inspec-
tion", TM-305, "Changing" (CVT: RE0F10A).
After installation, adjust the following parts.
- Front combination lamp. EXL-174, "
Aiming Adjustment Procedure (Low Beam)", EXL-175, "Aiming
Adjustment Procedure (High Beam)" (XENON TYPE) or EXL-337, "Aiming Adjustment Procedure
(Low Beam)", EXL-338, "Aiming Adjustment Procedure (High Beam)" (HALOGEN TYPE).
EC-1
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CONTENTS
ENGINE CONTROL SYSTEM
VQ25DE, VQ35DE
BASIC INSPECTION ....... .............................
7
DIAGNOSIS AND REPAIR WORKFLOW ..... .....7
Work Flow ........................................................... ......7
Diagnostic Work Sheet ............................................10
INSPECTION AND ADJUSTMENT ....................11
BASIC INSPECTION ......... ........................................11
BASIC INSPECTION : Special Repair Require-
ment .................................................................... ....
11
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ....
14
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
14
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
14
IDLE SPEED .......................................................... ....14
IDLE SPEED : Description ........................ ..............14
IDLE SPEED : Special R epair Requirement ...........14
IGNITION TIMING .................................................. ....15
IGNITION TIMING : Description ..............................15
IGNITION TIMING : Special Repair Requirement ....15
ACCELERATOR PEDAL RELEASED POSITION
LEARNING ............................................................ ....
15
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Description .........................................
15
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Special Repair Requirement ..............
15
THROTTLE VALVE CLOSED POSITION LEARN-
ING ......................................................................... ....
16
THROTTLE VALVE CLOSED POSITION
LEARNING : Description .........................................
16
THROTTLE VALVE CLOSED POSITION
LEARNING : Special Repair Requirement ..............
16
IDLE AIR VOLUME LEARNING ............................ ....16
IDLE AIR VOLUME LEARNING : Description .........16
IDLE AIR VOLUME LEARNI NG : Special Repair
Requirement ........................................................ ....
16
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR ................................................................... ....
18
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Description ................................................
18
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Special Repair Requirement .....................
18
FUNCTION DIAGNOSIS ..............................19
ENGINE CONTRO L SYSTEM ..........................19
System Diagram ................................................. ....19
System Description ..................................................20
Component Parts Location ....................................20
Component Description ...........................................25
MULTIPORT FUEL INJECTION SYSTEM .......27
System Diagram .....................................................27
System Description ..................................................27
Component Parts Location ....................................31
Component Description ...........................................36
ELECTRIC IGNITION SYSTEM ........................37
System Diagram .....................................................37
System Description ..................................................37
Component Parts Location ....................................38
Component Description ...........................................43
AIR CONDITIONING CUT CONTROL ..............44
System Diagram ......................................................44
System Description ..................................................44
Component Parts Location ....................................45
Component Description ...........................................50
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ..............................................................
51
System Diagram ......................................................51
System Description ..................................................51
EC-2
Component Parts Location ...................................53
Component Description .........................................58
CAN COMMUNICATION ...................................59
System Description .................................................59
COOLING FAN CONTROL ...............................60
System Diagram .....................................................60
System Description .................................................60
Component Parts Location ...................................62
Component Description ..........................................67
ELECTRONIC CONTROLLED ENGINE
MOUNT ..............................................................
68
System Diagram .....................................................68
System Description .................................................69
Component Parts Location ...................................70
Component Description .........................................75
EVAPORATIVE EMISSION SYSTEM ...............76
System Diagram .....................................................76
System Description .................................................76
Component Parts Location ...................................80
Component Description .........................................85
INTAKE VALVE TIMING CONTROL .................86
System Diagram .....................................................86
System Description .................................................86
Component Parts Location ...................................87
Component Description ..........................................92
VARIABLE INDUCTION AIR SYSTEM .............93
System Diagram .....................................................93
System Description .................................................93
Component Parts Location ...................................96
Component Description ........................................101
ON BOARD DIAGNOSTIC (OBD) SYSTEM ...102
Diagnosis Description ............................................102
CONSULT-III Function ..........................................113
Diagnosis Tool Function ......................................122
COMPONENT DIAGNOSIS .......................124
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE .............................................................
124
Description .............................................................124
Component Function Check ..................................124
Diagnosis Procedure .............................................125
POWER SUPPLY AND GROUND CIRCUIT ...132
Diagnosis Procedure .............................................132
U1000, U1001 CAN COMM CIRCUIT .............135
Description .............................................................135
DTC Logic ..............................................................135
Diagnosis Procedure .............................................135
P0011, P0021 IVT CONTROL .........................136
DTC Logic ..............................................................136
Diagnosis Procedure .............................................137
Component Inspection ..........................................138
P0031, P0032, P0051, P0052 A/F SENSOR 1
HEATER ...........................................................
140
Description ............................................................140
DTC Logic .............................................................140
Diagnosis Procedure .............................................140
Component Inspection ..........................................142
P0037, P0038, P0057, P0058 HO2S2 HEAT-
ER .....................................................................
143
Description ............................................................143
DTC Logic .............................................................143
Diagnosis Procedure .............................................144
Component Inspection ..........................................145
P0075, P0081 IVT CONTROL SOLENOID
VALVE ..............................................................
146
Description ............................................................146
DTC Logic .............................................................146
Diagnosis Procedure .............................................146
Component Inspection ..........................................147
P0102, P0103 MAF SENSOR ..........................149
Description ............................................................149
DTC Logic .............................................................149
Diagnosis Procedure .............................................150
Component Inspection ..........................................151
P0112, P0113 IAT SENSOR ............................154
Description ............................................................154
DTC Logic .............................................................154
Diagnosis Procedure .............................................155
Component Inspection ..........................................155
P0117, P0118 ECT SENSOR ...........................157
Description ............................................................157
DTC Logic .............................................................157
Diagnosis Procedure .............................................158
Component Inspection ..........................................158
P0122, P0123 TP SENSOR ..............................160
Description ............................................................160
DTC Logic .............................................................160
Diagnosis Procedure .............................................160
Component Inspection ..........................................162
Special Repair Requirement .................................162
P0130, P0150 A/F SENSOR 1 .........................163
Description ............................................................163
DTC Logic .............................................................163
Component Function Check .................................165
Diagnosis Procedure .............................................165
P0131, P0151 A/F SENSOR 1 .........................167
Description ............................................................167
DTC Logic .............................................................167
Diagnosis Procedure .............................................168
P0132, P0152 A/F SENSOR 1 .........................170
Description ............................................................170
EC-3
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170
Diagnosis Procedure .............................................171
P0133, P0153 A/F SENSOR 1 .........................173
Description ............................................................173
DTC Logic .............................................................173
Diagnosis Procedure .............................................175
P0137, P0157 HO2S2 ......................................178
Description ............................................................178
DTC Logic .............................................................178
Component Function Check ..................................179
Diagnosis Procedure .............................................180
Component Inspection ..........................................182
P0138, P0158 HO2S2 ......................................184
Description ............................................................184
DTC Logic .............................................................184
Component Function Check ..................................186
Diagnosis Procedure .............................................187
Component Inspection ..........................................190
P0139, P0159 HO2S2 ......................................192
Description ............................................................192
DTC Logic .............................................................192
Component Function Check ..................................193
Diagnosis Procedure .............................................194
Component Inspection ..........................................195
P0171, P0174 FUEL INJECTION SYSTEM
FUNCTION .......................................................
198
DTC Logic .............................................................198
Diagnosis Procedure .............................................199
P0172, P0175 FUEL INJECTION SYSTEM
FUNCTION .......................................................
202
DTC Logic .............................................................202
Diagnosis Procedure .............................................203
P0222, P0223 TP SENSOR .............................206
Description ............................................................206
DTC Logic .............................................................206
Diagnosis Procedure .............................................206
Component Inspection ..........................................207
Special Repair Requirement .................................208
P0300, P0301, P0302, P0303, P0304, P0305,
P0306 MISFIRE ................................................
209
DTC Logic .............................................................209
Diagnosis Procedure .............................................210
P0327, P0328, P0332, P0333 KS ....................215
Description ............................................................215
DTC Logic .............................................................215
Diagnosis Procedure .............................................215
Component Inspection ..........................................216
P0335 CKP SENSOR (POS) ............................218
Description ............................................................218
DTC Logic .............................................................218
Diagnosis Procedure .............................................219
Component Inspection ...........................................221
P0340, P0345 CMP SENSOR (PHASE) .........222
Description .............................................................222
DTC Logic ..............................................................222
Diagnosis Procedure .............................................223
Component Inspection ...........................................224
P0420, P0430 THREE WAY CATALYST
FUNCTION ......................................................
226
DTC Logic ..............................................................226
Component Function Check ..................................227
Diagnosis Procedure .............................................228
P0444 EVAP CANISTER PURGE VOLUME
CONTROL SOLENOID VALVE ......................
231
Description .............................................................231
DTC Logic ..............................................................231
Diagnosis Procedure .............................................231
Component Inspection ...........................................232
P0500 VSS ......................................................234
Description .............................................................234
DTC Logic ..............................................................234
Component Function Check ..................................235
Diagnosis Procedure .............................................235
P0550 PSP SENSOR ......................................236
Description .............................................................236
DTC Logic ..............................................................236
Diagnosis Procedure .............................................236
Component Inspection ...........................................237
P0603 ECM POWER SUPPLY .......................238
Description .............................................................238
DTC Logic ..............................................................238
Diagnosis Procedure .............................................238
P0605 ECM .....................................................240
Description .............................................................240
DTC Logic ..............................................................240
Diagnosis Procedure .............................................241
P0607 ECM .....................................................242
Description .............................................................242
DTC Logic ..............................................................242
Diagnosis Procedure .............................................242
P0643 SENSOR POWER SUPPLY ................243
DTC Logic ..............................................................243
Diagnosis Procedure .............................................243
P0850 PNP SWITCH .......................................245
Description .............................................................245
DTC Logic ..............................................................245
Component Function Check ..................................246
Diagnosis Procedure (VQ35DE engine) ................246
Diagnosis Procedure (VQ25DE engine) ................247
P1212 TCS COMMUNICATION LINE .............249
Description .............................................................249
EC-4
DTC Logic ..............................................................249
Diagnosis Procedure .............................................249
P1217 ENGINE OVER TEMPERATURE .........250
DTC Logic ..............................................................250
Component Function Check ..................................250
Diagnosis Procedure .............................................251
P1225 TP SENSOR .........................................254
Description .............................................................254
DTC Logic ..............................................................254
Diagnosis Procedure .............................................254
Special Repair Requirement ..................................255
P1226 TP SENSOR .........................................256
Description .............................................................256
DTC Logic ..............................................................256
Diagnosis Procedure .............................................256
Special Repair Requirement ..................................257
P1550 BATTERY CURRENT SENSOR ..........258
Description .............................................................258
DTC Logic ..............................................................258
Diagnosis Procedure .............................................258
Component Inspection ...........................................259
P1551, P1552 BATTERY CURRENT SEN-
SOR ..................................................................
261
Description .............................................................261
DTC Logic ..............................................................261
Diagnosis Procedure .............................................261
Component Inspection ...........................................262
P1553 BATTERY CURRENT SENSOR ..........264
Description .............................................................264
DTC Logic ..............................................................264
Diagnosis Procedure .............................................264
Component Inspection ...........................................265
P1554 BATTERY CURRENT SENSOR ..........267
Description .............................................................267
DTC Logic ..............................................................267
Component Function Check ..................................267
Diagnosis Procedure .............................................268
Component Inspection ...........................................269
P1564 ASCD STEERING SWITCH .................270
Description .............................................................270
DTC Logic ..............................................................270
Diagnosis Procedure .............................................270
Component Inspection ...........................................272
P1572 ASCD BRAKE SWITCH .......................273
Description .............................................................273
DTC Logic ..............................................................273
Diagnosis Procedure .............................................274
Component Inspection (ASCD Brake Switch) .......277
Component Inspection (Stop Lamp Switch) ..........277
P1574 ASCD VEHICLE SPEED SENSOR ......278
Description .............................................................278
DTC Logic .............................................................278
Diagnosis Procedure .............................................278
P1700 CVT CONTROL SYSTEM .....................280
Description ............................................................280
P1715 INPUT SPEED SENSOR (PRIMARY
SPEED SENSOR) .............................................
281
Description ............................................................281
DTC Logic .............................................................281
Diagnosis Procedure .............................................281
P1720 VSS ........................................................283
Description ............................................................283
DTC Logic .............................................................283
Diagnosis Procedure .............................................283
P1800 VIAS CONTROL SOLENOID VALVE 1 ..285
Description ............................................................285
DTC Logic .............................................................285
Diagnosis Procedure .............................................285
Component Inspection ..........................................286
P1801 VIAS CONTROL SOLENOID VALVE 2 ..288
Description ............................................................288
DTC Logic .............................................................288
Diagnosis Procedure .............................................288
Component Inspection ..........................................289
P1805 BRAKE SWITCH ...................................291
Description ............................................................291
DTC Logic .............................................................291
Diagnosis Procedure .............................................291
Component Inspection (Stop Lamp Switch) ..........292
P2100, P2103 THROTTLE CONTROL MO-
TOR RELAY .....................................................
294
Description ............................................................294
DTC Logic .............................................................294
Diagnosis Procedure .............................................294
P2101 ELECTRIC THROTTLE CONTROL
FUNCTION ........................................................
296
Description ............................................................296
DTC Logic .............................................................296
Diagnosis Procedure .............................................296
Component Inspection ..........................................298
Special Repair Requirement .................................299
P2118 THROTTLE CONTROL MOTOR ..........300
Description ............................................................300
DTC Logic .............................................................300
Component Inspection ..........................................300
Special Repair Requirement .................................300
P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR ......................................................
302
Description ............................................................302
DTC Logic .............................................................302
Diagnosis Procedure .............................................303
Special Repair Requirement .................................303