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DISASSEMBLY
AT-247
< SERVICE INFORMATION >
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d. Remove bearing race (1) and thrust washer (2) from oil pump
assembly (3).
30. Remove brake band according to the following procedures.
a. Loosen lock nut (1), and then remove anchor end pin (2) and
lock nut (1) as a set from transaxle case.
b. Remove brake band from transaxle case.
•To prevent brake linings from cracking or peeling, do not
stretch the flexible band unnecessarily. When removing
brake band, always secure it with a clip as shown in the
figure.
Leave the clip in position after removing brake band.
SCIA6957E
SCIA6037J
SAT038D
SAT039D
Page 268 of 2771
AT-256
< SERVICE INFORMATION >
DISASSEMBLY
48. Remove return spring (2) from parking shaft (3) using a flat-
bladed screwdriver.
(1): Parking pawl
•Inspect return spring (2), and replace if damaged or worn.
49. Draw out parking shaft (1), and then remove parking pawl (2)
from transaxle case.
•Inspect parking shaft (1) and parking pawl (2), and replace
if damaged or worn.
50. Remove parking actuator support (1) from transaxle case.
•Inspect parking actuator support (1), and replace if dam-
aged or worn.
51. Remove snap ring from transaxle case using a flat-bladed
screwdriver.
52. Remove governor cap from transaxle case.
53. Remove O-ring from governor cap.
54. Remove LH differential side oil seal from transaxle case using a
flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transaxle case.
SCIA6996E
SCIA6997E
SCIA6998E
ATM0076D
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REPAIR FOR COMPONENT PARTS
AT-257
< SERVICE INFORMATION >
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REPAIR FOR COMPONENT PARTS
Manual ShaftINFOID:0000000001703378
COMPONENTS
REMOVAL
1. Remove detent spring from transaxle case.
2. Drive out retaining pin of manual plate using the pin punch.
1. Manual shaft oil seal 2. Parking rod 3. Retaining pin
4. Parking rod plate 5. Retaining pin 6. Manual plate
7. Manual shaft 8. Detent spring 9. Retaining pin
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA5907J
SAT313G
SCIA5381E
Page 270 of 2771
AT-258
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
3. Pull out retaining pin (2) of parking rod plate (1) using nippers.
4. Pull out retaining pin (1) of manual shaft using nippers.
5. Remove parking rod plate (with parking rod) (3) from manual
shaft (1).
6. Remove parking rod from parking rod plate (3).
7. Remove manual plate (2) from manual shaft (1).
8. Draw out manual shaft (1) from transaxle case.
9. Remove manual shaft oil seal from transaxle case using a flat-
bladed screwdriver.
CAUTION:
Be careful not to scratch transaxle case.
INSPECTION
Check component parts, and replace if damaged or worn.
INSTALLATION
SCIA5806J
SCIA6514J
SCIA7005E
SAT080D
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REPAIR FOR COMPONENT PARTS
AT-259
< SERVICE INFORMATION >
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1. Drive manual shaft oil seal into transaxle case using a drift [com-
mercial service tool: 22 mm (0.87 in) dia.].
CAUTION:
• Do not reuse manual shaft oil seal.
• Apply ATF to outer surface of manual shaft oil seal.
2. Install parking rod to parking rod plate.
3. Insert manual shaft (1) to transaxle case, and install manual
plate (2) to manual shaft (1).
4. Install parking rod plate (with parking rod) (3) to manual shaft
(1).
5. Align groove of manual shaft and hole of transaxle case using a
pin punch A [commercial service tool: 2 mm (0.08 in) dia.].
6. Drive retaining pin of manual shaft into transaxle case using Tool
B.
CAUTION:
Do not reuse retaining pin.
7. Set parking rod plate (1) onto manual shaft, and drive retaining
pin (2) of parking rod plate (1).
CAUTION:
The retaining pin end should protrude approx. 3mm (0.12
in) (B) from the outer surface of parking rod plate (1).
8. Set manual plate (1) onto manual shaft, and drive retaining pin
(2) of manual plate (1).
CAUTION:
The retaining pin end should protrude approx. 3mm (0.12
in) (B) from the outer surface of manual plate (1).
SAT081D
SCIA7005E
Tool number: ST23540000 (J-25689-A)
SCIA7006E
Tool number: ST23540000 (J-25689-A)
SCIA7107E
Tool number: ST23540000 (J-25698-A)
SCIA7108E
Page 272 of 2771
AT-260
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
9. Install detent spring on transaxle case.
10. Tighten detent spring fitting bolt to the specified torque. Refer to
"COMPONENTS".
Oil PumpINFOID:0000000001703379
COMPONENTS
DISASSEMBLY
1. Remove seal rings (1) from oil pump assembly (2).
SAT042F
1. Oil pump housing oil seal 2. Oil pump housing 3. Outer gear
4. Inner gear 5. Oil pump cover 6. Seal ring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA5908J
SCIA7016E
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REPAIR FOR COMPONENT PARTS
AT-261
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2. Remove bolts in the order as shown in the figure, and remove oil
pump cover.
3. Remove inner gear and outer gear from oil pump housing.
4. Remove oil pump housing oil seal using a flat-bladed screw-
driver.
CAUTION:
Be careful not to scratch oil pump housing.
INSPECTION
Oil Pump Housing, Oil Pump Cover, Inner Gear and Outer Gear
Check for wear or damage. Replace if necessary.
Side Clearances
SAT091D
SAT092D
SCIA2840E
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AT-262
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
• Measure side clearance of inner gear and outer gear in at least
four places around each outside edge. Clearances measured val-
ues should be within the specified clearance.
• If clearance is less than standard, select inner gear and outer gear
as a set so that clearance is within specifications. Refer to “Parts
Information” for the inner gear and outer gear selection.
• If clearance is more than standard, replace whole oil pump assem-
bly except oil pump cover.
• Measure clearance between outer gear and oil pump housing.
• If not within allowable limit, replace whole oil pump assembly
except oil pump cover.
Seal Ring Clearance
• Measure clearance between seal ring and ring groove.
• If not within allowable limit, replace oil pump cover assembly.
ASSEMBLY
Standard clearance: Refer to AT-345, "Oil Pump".
SCIA4957E
Standard clearance and allowable limit:
Refer to AT-345, "
Oil Pump".
SAT096D
Standard clearance and allowable limit:
Refer to AT-345, "
Oil Pump".
SAT097D