EC-368
< SERVICE INFORMATION >
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Check harness continuity between ECM terminal 42 and EVAP control system pressure sensor terminal
2. Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8
• Harness connectors M69, E7
• Harness connectors B102, M13
• Harness for open or short between ECM and EVAP control system pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
15.CHECK RUBBER TUBE
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging, vent and kinked.
OK or NG
OK >> GO TO 16.
NG >> Clean the rubber tube using an air blower, repair or replace rubber tube.
16.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-343, "
Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace EVAP canister vent control valve.
17.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-369, "
Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 19.
No >> GO TO 21.
19.CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
Continuity should exist.
PBIB1213E
EC-382
< SERVICE INFORMATION >
DTC P0456 EVAP CONTROL SYSTEM
2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 10.
No (With CONSULT-II)>>GO TO 12.
No (Without CONSULT-II)>>GO TO 13.
10.CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
OK (With CONSULT-II)>>GO TO 12.
OK (Without CONSULT-II)>>GO TO 13.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
PBIB1213E
Vacuum should exist.
PBIB1786E
Vacuum should exist.
CYLINDER BLOCK
EM-77
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Disassembly and AssemblyINFOID:0000000001702510
DISASSEMBLY
1. Remove engine and transaxle assembly from vehicle, separate transaxle from engine. Refer to EM-72.
2. Install engine to engine stand as follows;
a. Remove flywheel (M/T models) or drive plate (1) (A/T or CVT
models).
• Secure flywheel (M/T models) or drive plate (A/T or CVT mod-
els) using Tool (A), and remove bolts.
CAUTION:
Be careful not to damage or scratch drive plate (A/T or CVT
models) and contact surface for clutch disc of flywheel (M/T
models).
NOTE:
Figure shows drive plate (A/T or CVT models)
b. Lift the engine with a hoist to install it onto widely use engine stand.
CAUTION:
• Use the engine stand that has a load capacity [approximately 135 kg (298 lb) or more] large
enough for supporting the engine weight.
• If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the poten-
tial risk of overturning stand.
- Exhaust manifold; Refer to EM-21
.
- Rocker cover; Refer to EM-30
.
NOTE:
The figure shows an example of widely used engine stand (A)
that can support mating surface of transaxle with flywheel (M/T
models) or drive plate (A/T or CVT models) removed.
CAUTION:
Before removing the hanging chains, make sure the engine
stand is stable and there is no risk of overturning.
3. Remove oil pan (upper and lower). Refer to EM-24
.
4. Remove cylinder head. Refer to EM-62
.
5. Remove thermostat housing. Refer to CO-17
.
6. Remove knock sensor.
CAUTION:
Carefully handle knock sensor avoiding shocks.
7. Remove crankshaft position sensor (POS) cover and crankshaft position sensor (POS).
7. Oil pressure switch 8. Top ring 9. Second ring
10. Oil ring 11. Snap ring 12. Piston
13. Piston pin 14. Connecting rod 15. Thrust bearing
16. Connecting rod bearing upper 17. Main bearing upper 18. Crankshaft key
19. Main bearing lower 20. Connecting rod bearing lower 21. Connecting rod bearing cap
22. Connecting rod bolt 23. Main bearing cap 24. Main bearing cap bolt
25. Crankshaft 26. Pilot converter (A/T or CVT models) 27. Signal plate
28. Rear oil seal 29. Drive plate (A/T or CVT models) 30. Reinforcement plate (A/T or CVT
models)
31. Flywheel (M/T models) 32. Block heater (Canada only) A. Refer to EM-77
Tool number : KV 11105210 (J-44716)
PBIC3226J
PBIC3227J
CYLINDER BLOCK
EM-81
< SERVICE INFORMATION >
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• The difference (A) between main bearing upper (1) and
main bearing lower (3) should be 0.85 mm (0.033 in) or
less when installing.
• Ensure the oil holes on cylinder block and oil holes (A) on
the main bearings (1) are aligned.
6. Install signal plate to crankshaft if removed.
7. Set the signal plate with the flange facing toward the counter weight side (engine front side) to the crank-
shaft rear surface.
8. Apply new engine oil to threads and seat surfaces of bolts.
9. Position crankshaft (2) and signal plate (1) using a dowel pin
(service part), and tighten bolts in numerical order as shown.
NOTE:
Dowel pin of crankshaft and signal plate is provided as a set for
each.
10. Tighten bolts in numerical order as shown.
11. Remove dowel pin. (service parts)
CAUTION:
Be sure to remove dowel pin.
12. Install crankshaft to cylinder block.
• While turning crankshaft by hand, make sure that it turns smoothly.
13. Install main bearing caps referring to the journal No. stamp (A)
and front mark (B) as shown.
NOTE:
Main bearing cap cannot be replaced as a single part, because it
is machined together with cylinder block.
14. Apply new engine oil to threads and seat surfaces of bolts.
2 : Cylinder block
4 : Main bearing cap
PBIC3237J
PBIC3236J
A : Dowel pin hole
PBIC3238J
: Engine front
PBIC3239J
PRECAUTIONS
GI-3
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General PrecautionINFOID:0000000001702424
• Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any flam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or other enclosed area, be sure to prop-
erly ventilate the area before working with hazardous materials.
Do not smoke while working on the vehicle.
• Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After jack-
ing up the vehicle, support the vehicle weight with safety stands at
the points designated for proper lifting before working on the vehi-
cle.
These operations should be done on a level surface.
• When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
• Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
• Battery posts, terminals and related accessories contain lead and
lead compounds. Wash hands after handling.
• To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
• Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
SGI285
SGI231
SEF289H
SGI233
GI-18
< SERVICE INFORMATION >
HOW TO USE THIS MANUAL
• Letter designations next to test meter probe indicate harness (con-
nector) wire color.
• Connector numbers in a single circle M33 indicate harness con-
nectors.
Component Indication
Connector numbers in a double circle F211 indicate component connectors.
Switch Positions
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
• ignition switch is “OFF”,
• doors, hood and trunk lid/back door are closed,
• pedals are not depressed, and
• parking brake is released.
Detectable Lines and Non-Detectable Lines
In some wiring diagrams, two kinds of lines, representing wires, with different weight are used.
AGI070
SGI860
HOW TO USE THIS MANUAL
GI-19
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• A line with regular weight (wider line) represents a “detectable line
for DTC (Diagnostic Trouble Code)”. A “detectable line for DTC” is
a circuit in which ECM can detect its malfunctions with the on
board diagnostic system.
• A line with less weight (thinner line) represents a “non-detectable
line for DTC”. A “non-detectable line for DTC” is a circuit in which
ECM cannot detect its malfunctions with the on board diagnostic
system.
Multiple Switch
The continuity of multiple switch is described in two ways as shown below.
• The switch chart is used in schematic diagrams.
• The switch diagram is used in wiring diagrams.
Reference Area
SGI862-B
SGI875
HEADLAMP (FOR USA)
LT-21
< SERVICE INFORMATION >
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Aiming AdjustmentINFOID:0000000001704377
PREPARATION BEFORE ADJUSTING
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level surface.
3. See that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank, spare tire, jack and tools are properly
stowed.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screw to perform aiming adjustment.
3. Insert the tool through the adjusting screw access hole to avoid damage to the adjusting screw.
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
1. Headlamp A. Inner and outer adjustment B. Adjusting screw access hole
C. Adjusting screw
LKIA0930E