Page 710 of 2771
BL-276
< SERVICE INFORMATION >
BODY REPAIR
HOODLEDGE RH
• Work after radiator core support upper and lower have been removed.
Change Parts
●Hoodledge reinforcement assembly●Front strut housing●Fender bracket
●Cowl top side upper●Hoodledge upper●Hoodledge connector
LIIA2893E
Page 711 of 2771
BODY REPAIR
BL-277
< SERVICE INFORMATION >
C
D
E
F
G
H
J
K
L
MA
B
BL
N
O
P
FRONT SIDE MEMBER
• Work after hoodledge and radiator core support have been removed.
Change Parts
●Hoodledge reinforcement assembly●Front strut housing●Fender bracket
●Cowl top side upper●Hoodledge upper●Hoodledge connector
LIIA2894E
Page 712 of 2771
BL-278
< SERVICE INFORMATION >
BODY REPAIR
FRONT SIDE MEMBER PARTIAL
LH
• Work after radiator core support and hoodledge connector have been removed.
Change parts
●Front side member●Front side member closing plate●Front side member outrigger
●Frame bracket outer
LIIA2895E
Page 713 of 2771
BODY REPAIR
BL-279
< SERVICE INFORMATION >
C
D
E
F
G
H
J
K
L
MA
B
BL
N
O
P
RH
• Work after radiator core support and hoodledge connector have been removed.
Change parts
●Front side member partial●Front side member closing plate par-
tial●Frame bracket outer
●Frame bracket
WIIA1393E
Page 818 of 2771

CO-1
ENGINE
C
D
E
F
G
H
I
J
K
L
M
SECTION CO
A
CO
N
O
P
CONTENTS
ENGINE COOLING SYSTEM
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
2
Precaution for Liquid Gasket .....................................2
PREPARATION ...................................................4
Special Service Tool .................................................4
Commercial Service Tool ..........................................4
OVERHEATING CAUSE ANALYSIS ..................5
Troubleshooting Chart ...............................................5
COOLING SYSTEM ............................................7
Cooling Circuit ...........................................................7
ENGINE COOLANT ............................................8
Inspection ..................................................................8
Changing Engine Coolant .........................................8
RADIATOR .........................................................11
Component ..............................................................11
Removal and Installation .........................................11
Checking Radiator Cap ...........................................13
Checking Radiator ...................................................13
COOLING FAN ..................................................14
Component (Models with A/C) .................................14
Component (Models without A/C) ............................14
Removal and Installation .........................................15
DISASSEMBLY AND ASSEMBLY ..........................15
WATER PUMP ..................................................16
Component ..............................................................16
Removal and Installation .........................................16
THERMOSTAT ..................................................17
Component ..............................................................17
Removal and Installation .........................................17
WATER OUTLET AND WATER CONTROL
VALVE ...............................................................
19
Component ..............................................................19
Removal and Installation .........................................19
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
Standard and Limit ..................................................22
Page 821 of 2771
CO-4
< SERVICE INFORMATION >
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001702525
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001702526
Tool number
(Kent-Moore No.)
Tool nameDescription
WS39930000
(—)
Tube pressurePressing the tube of liquid gasket
EG17650301
(J-33984-A)
Radiator cap tester adapterAdapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
K V 1 0 1111 0 0
(J-37228)
Seal cutterRemoving chain tensioner cover and water
pump cover
—
(J-23688)
Engine coolant refractometerChecking concentration of ethylene glycol in
engine coolant
S-NT052
S-NT564
NT046
WBIA0539E
Tool nameDescription
Radiator cap tester Checking radiator and radiator cap
PBIC1982E
Page 822 of 2771

OVERHEATING CAUSE ANALYSIS
CO-5
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001702527
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed Thermostat
Damaged finsDust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly— High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — —
Improper engine coolant
mixture ratio—
—
Engine coolant viscosity—
Poor engine coolant quality — —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration
Page 823 of 2771
CO-6
< SERVICE INFORMATION >
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
Installed front bumper fas-
cia cover
— Blocked radiator grille
Mud contamination or paper
clogging
Blocked radiator
—
Blocked air flow Blocked condenser
Installed large fog lamp Symptom Check items