EC-510
< SERVICE INFORMATION >
ASCD BRAKE SWITCH
Diagnosis Procedure
INFOID:0000000001703051
1.CHECK OVERALL FUNCTION-I
With CONSULT-II
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CON-
SULT-II.
3. Check “BRAKE SW1” indication under the following conditions.
M/T models
A/T and CVT models
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 100 and ground under the
following conditions.
M/T models
A/T and CVT models
OK or NG
OK >> GO TO 2.
NG (M/T models) >>GO TO 3.
NG (A/T and CVT models) >>GO TO 4.
2.CHECK OVERALL FUNCTION-II
With CONSULT-II
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
99 R Stop lamp switch[Ignition switch: ON]
• Brake pedal: Fully releasedApproximately 0V
[Ignition switch: ON]
• Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V)
100 G ASCD brake switch[Ignition switch: ON]
• Brake pedal: Slightly depressed (A/T, CVT)
• Brake pedal and/or clutch pedal: Slightly de-
pressed (M/T) Approximately 0V
[Ignition switch: ON]
• Brake pedal: Fully released (A/T, CVT)
• Brake pedal and clutch pedal: Fully released
(M/T)BATTERY VOLTAGE
(11 - 14V)
CONDITION INDICATION
Clutch pedal and/or brake pedal: Slightly depressed OFF
Clutch pedal and brake pedal: Fully released ON
CONDITION INDICATION
Brake pedal: Slightly depressed OFF
Brake pedal: Fully released ON
CONDITION VOLTAGE
Clutch pedal and/or brake pedal: Slightly depressed Approximately 0V
Clutch pedal and brake pedal: Fully released Battery voltage
CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V
Brake pedal: Fully released Battery voltage
SEC011D
PBIB3315E
ASCD BRAKE SWITCH
EC-511
< SERVICE INFORMATION >
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Check “BRAKE SW2” indication in “DATA MONITOR” mode.
Without CONSULT-II
Check voltage between ECM terminal 99 and ground under the fol-
lowing conditions.
OK or NG
OK >> GO TO 15.
NG >> GO TO 11.
3.CHECK ASCD CLUTCH SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch (1) harness connector.
- Clutch pedal (2)
3. Turn ignition switch ON.
4. Check voltage between ASCD clutch switch terminal 1 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 9.
NG >> GO TO 4.
4.CHECK ASCD BRAKE SWITCH POWER SUPPLY
1. Turn ignition switch OFF.
CONDITION INDICATION
Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
SEC013D
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
PBIB0311E
BBIA0709E
Voltage: Battery voltage
PBIB0857E
EC-512
< SERVICE INFORMATION >
ASCD BRAKE SWITCH
2. Disconnect ASCD brake switch (2) harness connector.
- Stop lamp switch (1)
3. Turn ignition switch ON.
4. Check voltage between ASCD brake switch terminal 1 and
ground under the following conditions with CONSULT-II or
tester.
OK or NG
OK (M/T models) >>GO TO 6.
OK (A/T and CVT models) >>GO TO 7.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M69, E7
• 10A fuse
• Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ASCD CLUTCH SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ASCD brake switch terminal 2 and ASCD clutch switch terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 100 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK ASCD BRAKE SWITCH
BBIA0708E
CONDITION VOLTAGE
Clutch pedal: Fully released Battery voltage
Clutch pedal: Slightly depressed Approx. 0V
PBIB0857E
Continuity should exist.
Continuity should exist.
EC-514
< SERVICE INFORMATION >
ASCD BRAKE SWITCH
• Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
13.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 99 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK STOP LAMP SWITCH
Refer to EC-445, "
Component Inspection".
OK or NG
OK >> GO TO 15.
NG >> Replace stop lamp switch.
15.CHECK INTERMITTENT INCIDENT
Refer to EC-136
.
>>INSPECTION END
Component InspectionINFOID:0000000001703052
ASCD BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Check continuity between ASCD brake switch terminals 1 and 2
under the following conditions.
If NG, adjust ASCD brake switch installation, refer to BR-5
, and
perform step 3 again.
ASCD CLUTCH SWITCH
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.Continuity should exist.
Condition Continuity
Brake pedal: Fully released. Should exist.
Brake pedal: Slightly depressed. Should not exist.
SEC023D
ASCD BRAKE SWITCH
EC-515
< SERVICE INFORMATION >
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3. Check continuity between ASCD clutch switch terminals 1 and 2
under the following conditions.
If NG, adjust ASCD clutch switch installation, refer to CL-5
, and
perform step 3 again.
STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 1 and 2 under the following conditions.
If NG, adjust stop lamp switch installation, refer to BR-5
, and perform step 3 again.
Condition Continuity
Clutch pedal: Fully released. Should exist.
Clutch pedal: Slightly depressed. Should not exist.
SEC023D
Condition Continuity
Brake pedal: Fully released. Should not exist.
Brake pedal: Slightly depressed. Should exist.
PBIB3318E
ELECTRICAL LOAD SIGNAL
EC-519
< SERVICE INFORMATION >
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ELECTRICAL LOAD SIGNAL
CONSULT-II Reference Value in Data Monitor ModeINFOID:0000000001703057
Specification data are reference values.
Diagnosis ProcedureINFOID:0000000001703058
1.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCITION-I
1. Turn ignition switch ON.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” in “DATA MONITOR” mode with CONSULT-
II under the following conditions.
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
Check “HEATER FAN SW” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
OK or NG
OK >>INSPECTION END.
NG >> GO TO 6.
4.CHECK HEADLAMP SYSTEM
Refer to LT- 4
or LT- 2 5.
MONITOR ITEM CONDITION SPECIFICATION
LOAD SIGNAL • Ignition switch: ONRear window defogger switch is ON and/or lighting
switch is in 2nd position.ON
Rear window defogger switch is OFF and lighting switch
is OFF.OFF
HEATER FAN SW • Ignition switch: ONHeater fan: Operating. ON
Heater fan: Not operating. OFF
Condition LOAD SIGNAL
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
PBIB0103E
Condition LOAD SIGNAL
Rear window defogger switch: ON ON
Rear window defogger switch: OFF OFF
PBIB0103E
Condition LOAD SIGNAL
Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
PBIB1995E
EC-548
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel PressureINFOID:0000000001703081
Idle Speed and Ignition TimingINFOID:0000000001703082
*: Under the following conditions:
• Air conditioner switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000001703083
Mass Air Flow SensorINFOID:0000000001703084
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorINFOID:0000000001703085
Engine Coolant Temperature SensorINFOID:0000000001703086
Fuel pressure at idle
Approximately 350 kPa (3.57 kg/cm2, 51 psi)
Target idle speedA/T No load* (in P or N position)
700 ± 50 rpm CVT No load* (In P or N position)
M/T No load* (in Neutral position)
Air conditioner: ONA/T In P or N position
850 rpm or more CVT In P or N position
M/T In Neutral position
Ignition timingA/T In P or N position
13 ± 5° BTDC CVT In P or N position
M/T In Neutral position
Calculated load value% (Using CONSULT-II or GST)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.0 - 1.3*V
Mass air flow (Using CONSULT-II or GST)1.0 - 4.0 g·m/sec at idle*
2.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.800 - 2.200
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
EI-5
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Work FlowINFOID:0000000001704214
CUSTOMER INTERVIEW
Interview the customer, if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EI-9, "
Diagnostic Worksheet". This information is necessary to duplicate the
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is
concerned about. This can be accomplished by test driving the vehicle with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
- Squeak — (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping
- Creak — (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
- Rattle — (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
- Knock — (Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
- Tick — (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
- Thump — (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
- Buzz — (Like a bumblebee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge
as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
SBT842