PRECAUTIONS
CVT-11
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•Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly or
not. CVT-45, "
TCM Terminal and Reference Value".
•After performing each TROUBLE DIAGNOSIS, perform “DTC
Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
• Always use the specified brand of CVT fluid. Refer to MA-10, "
Flu-
ids and Lubricants".
• Use lint-free paper, not cloth rags, during work.
• After replacing the CVT fluid, dispose of the waste oil using the
methods prescribed by law, ordinance, etc.
Service Notice or PrecautionINFOID:0000000001703430
CVT FLUID COOLER SERVICE
If CVT fluid contains friction material (clutches, brakes, etc.), or if an CVT is replaced, inspect and clean the
CVT fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using cleaning solvent and
compressed air after repair. For CVT fluid cooler cleaning procedure, refer to CVT-14, "
CVT Fluid Cooler
Cleaning". For radiator replacement, refer to CO-11.
OBD-II SELF-DIAGNOSIS
• CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the malfunction indicator lamp (MIL). Refer to the table on CVT-47, "
CONSULT-III
Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on CVT-26, "
OBD-II Diagnostic Trouble Code (DTC)" to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-46
.
•Certain systems and components, especially those related to OBD, may use the new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-65
.
MEF040DA
SEF217U
CVT-26
< SERVICE INFORMATION >
ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEM
IntroductionINFOID:0000000001703446
The CVT system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination
with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in
the ECM memory, and the TCM memory.
The second is the TCM original self-diagnosis performed by the TCM. The malfunction is stored in the TCM
memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail, refer to CVT-47,
"CONSULT-III Function (TRANSMISSION)".
OBD-II Function for CVT SystemINFOID:0000000001703447
The ECM provides emission-related on board diagnostic (OBD-II) functions for the CVT system. One function
is to receive a signal from the TCM used with OBD-related parts of the CVT system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to CVT system parts.
One or Two Trip Detection Logic of OBD-IIINFOID:0000000001703448
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
The “trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC)INFOID:0000000001703449
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-III or GST) CONSULT-III or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
•1st trip DTC No. is the same as DTC No.
•Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-III can identify them as shown below, therefore, CONSULT-III (if available) is recom-
mended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with
CONSULT-III. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “1t”.
Freeze Frame Data and 1st Trip Freeze Frame Data
ON BOARD DIAGNOSTIC (OBD) SYSTEM
CVT-27
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The ECM has a memory function, which stores the driving condition such as fuel system status, calculated
load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III
or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
details, refer to EC-109, "
CONSULT-II Function (ENGINE)".
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data, and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT-III, GST or ECM DIAGNOSTIC TEST MODE as
described following.
•If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours.
•When you erase the DTC, using CONSULT-III or GST is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD-II. For details, refer to EC-47, "
Emission-related Diagnostic Information".
•Diagnostic trouble codes (DTC)
•1st trip diagnostic trouble codes (1st trip DTC)
•Freeze frame data
•1st trip freeze frame data
•System readiness test (SRT) codes
•Test values
HOW TO ERASE DTC (WITH CONSULT-III)
•If a DTC is displayed for both ECM and TCM, it is necessary to be erased for both ECM and TCM.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-III ON and touch “TRANSMISSION”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
HOW TO ERASE DTC (WITH GST)
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool). For details, refer to EC-119, "
Generic Scan Tool (GST)
Function".
Malfunction Indicator Lamp (MIL)INFOID:0000000001703450
DESCRIPTION
Priority Items
1
Freeze frame dataMisfire — DTC: P0300 - P0306
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes CVT related items)
3 1st trip freeze frame data
TROUBLE DIAGNOSIS
CVT-29
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TROUBLE DIAGNOSIS
DTC Inspection Priority ChartINFOID:0000000001703451
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to CVT-56
.
Fail-SafeINFOID:0000000001703452
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the CVT to make driving possible.
Output Speed Sensor (Secondary Speed Sensor)
The shift pattern is changed in accordance with throttle position when an unexpected signal is sent from the
output speed sensor (secondary speed sensor) to the TCM. The overdrive-off mode is inhibited, and the tran-
saxle is put in “D”.
Input Speed Sensor (Primary Speed Sensor)
The shift pattern is changed in accordance with throttle position and secondary speed (vehicle speed) when
an unexpected signal is sent from the input speed sensor (primary speed sensor) to the TCM. The sport mode
is inhibited, and the transaxle is put in “D”.
PNP Switch
If an unexpected signal is sent from the PNP switch to the TCM, the transaxle is put in “D”.
CVT Fluid Temperature Sensor
If an unexpected signal is sent from the CVT fluid temperature sensor to the TCM, the gear ratio in use before
receiving the unexpected signal is maintained or the gear ratio is controlled to keep engine speed under 3500
rpm.
Transmission Fluid Pressure Sensor A (Secondary Pressure Sensor)
• If an unexpected signal is sent from the transmission fluid pressure sensor A (secondary pressure sensor) to
the TCM, the secondary pressure feedback control is stopped and the offset value obtained before the non-
standard condition occurs is used to control line pressure.
• If transmission fluid pressure sensor A (secondary pressure sensor) error signal is input to TCM, secondary
pressure feedback control stops, but line pressure is controlled normally.
Pressure Control Solenoid A (Line Pressure Solenoid)
If an unexpected signal is sent from the solenoid to the TCM, the pressure control solenoid A (line pressure
solenoid) is turned OFF to achieve the maximum fluid pressure.
Pressure Control Solenoid B (Secondary Pressure Solenoid)
If an unexpected signal is sent from the solenoid to the TCM, the pressure control solenoid B (secondary pres-
sure solenoid) is turned OFF to achieve the maximum fluid pressure.
Torque Converter Clutch Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the torque converter clutch solenoid is turned
OFF to cancel the lock-up.
Ste p M oto r
If an unexpected signal is sent from the step motor to the TCM, the step motor coil phases “A” through “D” are
all turned OFF to hold the gear ratio used right before the non-standard condition occurred.
CVT Lock-up Select Solenoid
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
TROUBLE DIAGNOSIS
CVT-41
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• Before road test, familiarize yourself with all test procedures and
items to check.
• Perform tests on all items until specified symptom is found. Trou-
bleshoot items which check out No Good after road test.
CONSULT-III START PROCEDURE
• Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-43, "
Cruise Test" .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out.
Check before Engine Is StartedINFOID:0000000001703458
1.CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.
Refer to CVT-47, "
CONSULT-III Function (TRANSMISSION)" .
3. Go to CVT-41, "
Check at Idle" .
NO >> Stop “Road Test”. Go to CVT-151, "
O/D OFF Indicator Lamp Does Not Come On" .
Check at IdleINFOID:0000000001703459
1.CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started?
SAT496G
TROUBLE DIAGNOSIS
CVT-47
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CONSULT-III Function (TRANSMISSION)INFOID:0000000001703463
CONSULT-III can display each diagnostic item using the diagnostic test modes shown below.
FUNCTION
32 YPNP switch 3
(monitor)Selector lever in “D” and “L” positions. 0 V
Selector lever in “P”, “R” and “N” positions.8.0 V - Battery
voltage
34 SB PNP switch 2Selector lever in “N”, “D” and “L” positions. 0 V
Selector lever in “P” and “R” positions.10.0 V - Battery
voltage
35 W PNP switch 3Selector lever in “D” and “L” positions. 0 V
Selector lever in “P”, “R” and “N” positions.8.0 V - Battery
voltage
36 W PNP switch 4Selector lever in “R” and “D” positions. 0 V
Selector lever in “P”, “N” and “L” positions.10.0 V - Battery
voltage
37 LTransmission
fluid pressure
sensor A (Sec-
ondary pressure
sensor)and “N” position idle 1.0 V
38 VInput speed sen-
sor (Primary
speed sensor)When driving [“L” position, 20 km/h (12 MPH)]. 1000 Hz
41 GTransmission
fluid pressure
sensor B (Prima-
ry pressure sen-
sor)and “N” position idle 0.7 V
42 LG Sensor ground Always 0 V
46 O Sensor power— 5.0 V
— 0 V
47 GCVT fluid tem-
perature sensor When CVT fluid temperature is 20°C (68°F) 2.0 V
When CVT fluid temperature is 80°C (176°F) 1.0 V
48 B Ground Always 0 V Te r m i n a lWire
colorItem Condition Data (Approx.)
Diagnostic test mode Function
Work supportThis mode enables a technician to adjust some devices faster and more accurately by following the in-
dications on CONSULT-III.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the TCM can be read.
CVT-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
CONSULT-III REFERENCE VALUE
CAN diagnostic support mon-
itorThe results of transmit/receive diagnosis of CAN communication can be read.
CALIB data Characteristic information for TCM and CVT assembly can be read.
Function test Performed by CONSULT-III instead of a technician to determine whether each system is “OK” or “NG”.
ECU part number TCM part number can be read.Diagnostic test mode Function
Item name Condition Display value (Approx.)
VSP SENSOR
During drivingApproximately matches the speedometer
reading.
ESTM VSP SIG*
PRI SPEED SEN During driving (lock-up ON) Approximately matches the engine speed.
ENG SPEED SIG Engine running Closely matches the tachometer reading.
SEC HYDR SEN “N” position idle 1.0 V
PRI HYDR SEN “N” position idle 0.7 V
ATF TEMP SENWhen CVT fluid temperature is 20°C (68°F). 2.0 V
When CVT fluid temperature is 80°C (176°F). 1.0 V
VIGN SEN Ignition switch: ON Battery voltage
VEHICLE SPEED During drivingApproximately matches the speedometer
reading.
PRI SPEED During driving (lock-up ON) Approximately matches the engine speed.
SEC SPEED During driving50 X Approximately matches the speedom-
eter reading.
ENG SPEED Engine running Closely matches the tachometer reading.
GEAR RATIO During driving 2.56 - 0.43
ACC PEDAL OPENReleased accelerator pedal - Fully depressed
accelerator pedal0.0/8 - 8.0/8
SEC PRESS “N” position idle 0.8 MPa
PRI PRESS “N” position idle 0.4 MPa
STM STEP During driving−20 step - 180 step
ISOLT1Lock-up OFF 0.0 A
Lock-up ON 0.7 A
ISOLT2Release your foot from the accelerator pedal. 0.8 A
Press the accelerator pedal all the way down. 0.0 A
ISOLT3Secondary pressure low - Secondary pressure
high.0.8 - 0.0 A
SOLMON1Lock-up OFF 0.0 A
Lock-up ON 0.7 A
SOLMON2“N” position idle 0.8 A
When stalled 0.3 - 0.6 A
SOLMON3“N” position idle 0.6 - 0.7 A
When stalled 0.4 - 0.6 A
INH SW3MSelector lever in “D” and “L” positions ON
Selector lever in “P”, “R” and “N” positions OFF
INH SW4Selector lever in “R” and “D” positions ON
Selector lever in “P”, “N” and “L” positions OFF
TROUBLE DIAGNOSIS
CVT-49
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*: Models without ABS does not indicate.
WORK SUPPORT MODE
Display Item List
INH SW3Selector lever in “D” and “L” positions ON
Selector lever in “P”, “R” and “N” positions OFF
INH SW2Selector lever in “N”, “D” and “L” positions ON
Selector lever in “P” and “R” positions OFF
INH SW1Selector lever in “R”, “N” and “D” positions ON
Selector lever in “P” and “L” positions OFF
BRAKE SWDepressed brake pedal ON
Released brake pedal OFF
FULL SWFully depressed accelerator pedal ON
Released accelerator pedal OFF
IDLE SWReleased accelerator pedal ON
Fully depressed accelerator pedal OFF
SPORT MODE SWWhile pushing overdrive cancel switch ON
Other conditions OFF
INDDRNGSelector lever in “D” position ON
Selector lever in other positions OFF
INDLRNGSelector lever in “L” position ON
Selector lever in other positions OFF
INDNRNGSelector lever in “N” position ON
Selector lever in other positions OFF
INDRRNGSelector lever in “R” position ON
Selector lever in other positions OFF
INDPRNGSelector lever in “P” position ON
Selector lever in other positions OFF
SMCOIL D
During driving Changes ON ⇔ OFF. SMCOIL C
SMCOIL B
SMCOIL A
LUSEL SOL OUTSelector lever in “P” and “N” positions ON
Wait at least for 5 seconds with the selector lever
in “R”, “D” and “L” positionsOFF
STRTR RLY OUTSelector lever in “P” and “N” positions ON
Selector lever in other positions OFF
STRTR RLY MONSelector lever in “P” and “N” positions ON
Selector lever in other positions OFF
RANGESelector lever in “N” or “P” position. N·P
Selector lever in “R” position. R
Selector lever in “D” position. D
Selector lever in “L” position. L Item name Condition Display value (Approx.)