DRIVE BELTSEM-13
< ON-VEHICLE MAINTENANCE >
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ON-VEHICLE MAINTENANCE
DRIVE BELTS
Checking Drive BeltsINFOID:0000000001538805
WARNING:
Be sure to perform when the engine is stopped.
1. Remove air duct and resonator assembly when inspecting drive belt.
2. Make sure that indicator (single line notch) of eac
h auto tensioner is within the allowable working range
“A” (between three line notches) as shown.
NOTE:
• Check the drive belt auto tensioner indication when the engine is cold.
• The indicator notch is located on the moving side of the drive belt auto tensioner.
3. Visually check entire belt for wear, damage or cracks.
4. If the indicator is out of allowable working range or belt is damaged, replace the belt. Refer to EM-13
.
DRIVE BELT TENSION
There is no manual drive belt tension adjustment. The driv e belt tension is automatically adjusted by the drive
belt auto tensioner.
Removal and InstallationINFOID:0000000001538806
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-25, "Removal and Installation".
1. Drive belt2. Power steering pump pulley 3. Generator pulley
4. Crankshaft pulley 5. A/C compressor6. Idler pulley
7. Cooling fan pulley 8. Water pump pulley9. Drive belt auto tensioner
LBIA0391E
Revision: March 2010 2008 QX56
EM-14
< ON-VEHICLE MAINTENANCE >
DRIVE BELTS
2. Install Tool on drive belt auto tensioner pulley bolt, move in thedirection of arrow (loosening direction of tensioner) as shown.
CAUTION:
Avoid placing hand in a locatio n where pinching may occur
if the holding tool accidentally comes off.
3. Remove the drive belt.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure belt is securely installed around all pulleys.
• Rotate the crankshaft pulley several turns clockwise to equalize belt tension between pulleys.
• Make sure belt tension is within the allowable working range, using the indicator notch on the drive belt auto tensioner. Refer to EM-13, "
Checking Drive Belts".
Drive Belt Auto Tensioner and Idler PulleyINFOID:0000000001538807
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-25, "Removal and Installation".
2. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
3. Remove the drive belt auto tensioner and idler pulley using power tool.
INSTALLATION
Installation is in the reverse order of removal. Tool number : — (J-46535)
WBIA0537E
WBIA0607E
1. Drive belt auto tensioner
2. Idler pulley
Revision: March 2010 2008 QX56
TIMING CHAINEM-45
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Removal and InstallationINFOID:0000000001538821
NOTE:
• To remove timing chain and associated parts, start with those on the LH bank. The procedure for removing
parts on the RH bank is omitted because it is t he same as that for removal on the LH bank.
• To install timing chain and associated parts, start with those on the RH bank. The procedure for installing parts on the LH bank is omitted because it is t he same as that for installation on the RH bank.
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-78, "Removal and Installation".
2. Remove the following components and related parts: • Drive belt auto tensioner and idler pulley. Refer to EM-13, "
Removal and Installation".
• Thermostat housing and water hose. Refer to CO-22, "
Removal and Installation".
• Power steering oil pump bracket. Refer to ST-26, "
Removal and Installation".
• Oil pan (lower), (upper) and oil strainer. Refer to EM-33, "
Removal and Installation".
• Ignition coil. Refer to EM-37, "
Removal and Installation".
• Rocker cover. Refer to EM-38, "
Removal and Installation".
3. Remove the Intake valve timing control solenoid valve cover (RH) (A) and Intake valve timing control solenoid valve cover
(LH) (B) as follows:
a. Loosen and remove the bolts as shown.
b. Cut the liquid gasket and remove the covers using Tool.
CAUTION:
Do not damage mating surfaces.
1. Camshaft sprocket (LH) bank EXH 2. Camshaft sprocket (LH) bank INT (VTC)3. Camshaft sprocket (RH) bank INT
(VTC)
4. Camshaft sprocket (RH) bank EXH 5. Front cover 6. Intake valve timing control solenoid
valve (RH)
7. Intake valve timing control solenoid valve cover (RH) 8. Intake valve timing control position
sensor (RH) 9. Intake valve timing control position
sensor (LH)
10. Intake valve timing control solenoid valve cover (LH) 11. Camshaft position
sensor (PHASE) 12 Cran kshaft pulley bolt
13. Crankshaft pulley 14. Chain tensioner cover 15. Front oil seal
16. Intake valve timing control solenoid valve (RH) 17. O-ring
18. Timing chain tension guide (RH)
bank
19. Timing chain slack guide (RH) 20. Timing chain (RH) bank 21. Timing chain (LH)
22. Chain tensioner (RH) 23. Timing chain slack guide (LH) bank 24. Timing chain tension guide (LH) bank
25. Chain tensioner (LH) 26. O-ring 27. Bracket
28. Oil pump drive spacer 29. Oil pump assembly 30. Crankshaft sprocket
A. To crankshaft B. To camshaft (LH) bank EXH C. To camshaft (LH) bank INT (VTC)
D. To camshaft (RH) bank INT (VTC) E. To camshaft (RH) bank EXH F. Apply sealant to mating side
G. Follow installation procedure
Tool number : KV10111100 (J-37228)
WBIA0798E
Revision: March 2010 2008 QX56
TIMING CHAINEM-51
< ON-VEHICLE REPAIR >
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b. Apply liquid gasket as shown.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
c. Check again that the timing alignment marks on the timing chain and on each sprocket are aligned. Then install the front cover.
d. Install the bolts in the numerical order shown.
e. After tightening, re-tighten to the specified torque. CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install the Intake valve timing control solenoid valve cover (RH) (A) and Intake valve timing control solenoid valve cover (LH) (B)
as follows:
• *: Cross mark (C) that can not be seen after assembly
a. Apply liquid gasket (D) as shown. Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
CAUTION:
The start and end of the appl ication of the liquid gasket
should be crossed at a positi on that cannot be seen after
attaching the Intake valve timing control solenoid valve cover.
b. Install the bolts in the numerical order shown.
12. Install the crankshaft pulley. • Install the key of the crankshaft.
• Insert the pulley by lightly tapping it.
CAUTION:
Do not tap pulley on the side surface where th e belt is installed (outer circumference).
13. Tighten the crankshaft pulley bolt. • Lock the crankshaft using suitable tool, then tighten the bolt.
• Perform the following steps for angular tightening:
KBIA2517E
M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
D : 2.6 - 3.6 mm (0.102 - 0.142 in) dia.
WBIA0800E
WBIA0798E
Revision: March 2010 2008 QX56
CAMSHAFTEM-63
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1. Check engine oil level. Refer to
LU-8, "Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-494, "
Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors if practical.
3. Remove IVT control solenoid valve.
4. Crank engine, and then make sure that engine oil comes out from IVT control cover oil hole. End cranking after checking.
WARNING:
Be careful not to touch rotating parts (drive be lts, idler pulley, and crankshaft pulley, etc.).
CAUTION:
• Engine oil may squirt from IVT control solenoid valve installation hole during cranking. Use a
shop cloth to prevent engine oil from splash ing on worker, engine components and vehicle.
• Do not allow engine oil to get on rubber components such as drive belts or engine mount insula- tors. Immediately wipe off any splashed engine oil.
5. Clean oil groove between oil strainer and IVT control solenoid valve if engine oil does not come out from IVT control valve cover oil hole. Refer to LU-7, "
Schematic".
6. Remove components between IVT control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
• Clean oil groove if necessary.
7. After inspection, installation of the remaining components is in the reverse order of removal.
Revision: March 2010 2008 QX56
EM-68
< ON-VEHICLE REPAIR >
CYLINDER HEAD
CYLINDER HEAD
Exploded ViewINFOID:0000000006055158
Removal and InstallationINFOID:0000000006055159
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-78, "Removal and Installation".
2. Remove the following components and related parts: • Drive belt auto tensioner and idler pulley. Refer to EM-14, "
Drive Belt Auto Tensioner and Idler Pulley".
• Generator assembly and bracket. Refer to CHG-22, "
Removal and Installation".
• Fuel tube and fuel injector assembly. Refer to EM-40, "
Removal and Installation".
• Intake manifold. Refer to EM-26, "
Removal and Installation".
• Thermostat housing and hose. Refer to CO-22, "
Removal and Installation".
• Rocker cover. Refer to EM-38, "
Removal and Installation".
• Oil pan and oil strainer. Refer to EM-33, "
Removal and Installation".
3. Remove the crankshaft pulley, front cover, oil pump, and timing chain. Refer to EM-45, "
Removal and
Installation".
4. Remove the camshaft sprockets and camshafts. Refer to EM-53, "
Removal and Installation".
5. Remove the cylinder head bolts in reverse of order shown.
6. Remove the cylinder heads.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Diameter
1. Harness bracket 2. Engine coolant temperature sensor 3. Washer
4. Cylinder head gasket (LH) 5. Cylinder head (RH) 6. Cylinder head bolt
7. Cylinder head gasket (RH) 8. Cylinder head (LH)
KBIA2528E
PBIC0068E
Revision: March 2010 2008 QX56
ENGINE ASSEMBLYEM-79
< REMOVAL AND INSTALLATION >
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4. Remove the engine hood. Refer to
DLK-224, "Removal and Installation of Hood Assembly".
5. Remove the cowl extension. Refer to EXT-18, "
Removal and Installation".
6. Remove the engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly. Refer to EM-25, "
Removal and Installation".
8. Disconnect the vacuum hose between the vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-15, "
Removal and Installation".
10. Remove the drive belts. Refer to EM-13, "
Removal and Installation".
11. Remove the fan blade. Refer to CO-18, "
Removal and Installation (Crankshaft Driven Type)".
12. Disconnect the engine room harness from the fuse box and set it aside.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside.
15. Disconnect the engine harness grounds.
16. Disconnect the power steering reservoir t ank from the engine and move it aside.
17. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to ST-26, "
Removal and Installation".
18. Remove the A/C compressor bolts and set the compressor aside. Refer to HA-31, "
Removal and Installa-
tion for Compressor" (ATC).
19. Disconnect the brake booster vacuum line.
20. Disconnect the EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-40, "
Removal and Installation".
22. Disconnect the heater hoses at the cowl, and in stall plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the front final drive assembly (4WD only). Refer to DLN-212, "
Removal and Installation".
25. Remove the exhaust manifolds. Refer to EM-30, "
Removal and Installation".
26. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
27. Remove the A/T. Refer to TM-214, "
Removal and Installation
(2WD)" or TM-216, "Removal and Installation (4WD)" .
28. Lift using a hoist and secure the engine in position.
29. Remove the engine assembly from the vehicle, avoid interfer- ence with the vehicle body.
CAUTION:
• Before and during lifting, always check if any harnessesare left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand. NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
WBIA0795E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
Revision: March 2010 2008 QX56
EM-108
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000001538835
GENERAL SPECIFICATIONS
DRIVE BELTS
EXHAUST MANIFOLD
Cylinder arrangementV- 8
Displacement cm
3(in3) 5,552 (338.80)
Bore and stroke mm (in) 98 x 92 (3.86 x 3.62)
Valve arrangement DOHC
Firing order 1-8-7-3-6-5-4-2
Number of piston rings Compression
2
Oil 1
Number of main bearings 5
Compression ratio 9.8:1
C o m p r e s s i o n p r e s s u r e k P a
(kg/cm
2, psi)/rpm Standard
1,520 (15.5, 220)/200
Minimum 1,324 (13.5, 192)/200
Differential limit between cylinders 98 (1.0, 14)/200
Cylinder number
Valve timing Unit: degree
abcde f
244 ° 232° -8° 60° 10° 54°
SEM957C
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
Revision: March 2010 2008 QX56