PRECAUTIONSEX-3
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000001538868
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket sealing using Tool.
CAUTION:
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the gasket application surface and the mating surface using suitable tool.
• Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign material.
3. Attach the liquid gasket tube to the Tool. Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
4. Apply the liquid gasket without breaks to the specified location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply theliquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• Wait 30 minutes or more after installation before refilling the engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC0003E
Tool number : WS39930000 ( — )
WBIA0567E
SEM159F
Revision: March 2010
2008 QX56
EX-6
< ON-VEHICLE REPAIR >
EXHAUST SYSTEM
ON-VEHICLE REPAIR
EXHAUST SYSTEM
Removal and InstallationINFOID:0000000001538872
Exhaust System
CAUTION:
• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heatresistance, corrosion resistance, and shape.
• Perform the operation with the exh aust system fully cooled. The system will be hot just after the
engine stops.
• Be careful not to cut your hand on the heat insulator edge.
REMOVAL
Remove exhaust system components using power tool.
• Remove heated oxygen sensor as needed using Tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Always replace exhaust gaskets with new ones when reassembling.
• Before installing a new heated o xygen sensor, clean and lube the exhaust tube threads using Tool.
AWBIA0667GB
1. Tailpipe hanger bracket 2. Tailpipe3. Gasket
4. Main muffler 5. Right front exhaust tube6. Ring gasket
7. Heated oxygen sensor 2 (bank 2) 8. Heated oxygen sensor 2 (bank 1) 9. Left front exhaust tube
10. Center exhaust tube 11. Muffler hanger bracket front 12. Muffler hanger bracket rear
Front
Tool number : KV1011440 (J-38365)
Revision: March 2010 2008 QX56
EXHAUST SYSTEMEX-7
< ON-VEHICLE REPAIR >
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O• Discard any heated oxygen sensor which has been dr
opped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a co ncrete floor; replace with a new one.
• Do not over-torque the heated oxygen sensor. Doing so may damage the heated oxygen sensor,
resulting in the MIL coming on.
• If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
the mounting insulators, clean and inspect them.
• Temporarily tighten the nuts on the exhaust manifold side and th e bolts on the vehicle side. Check
each part for interference with other components, an d then tighten the nuts and bolts to specifica-
tion.
INSPECTION AFTER INSTALLATION
• With the engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mount ing rubbers are installed properly and free from undue
stress. Improper installation could resu lt in excessive noise and vibration.
Tool number A: — (J-43897-18)
B: — (J-43897-12)
Revision: March 2010 2008 QX56
EXL-1
DRIVER CONTROLS
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CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION ....... .............................4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
FUNCTION DIAGNOSIS ...............................7
HEADLAMP .................................................... .....7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ........................................7
Component Description .............................................7
DAYTIME LIGHT SYSTEM .................................9
System Diagram .................................................. ......9
System Description ...................................................9
Component Parts Location ........................................9
Component Description ...........................................10
AUTO LIGHT SYSTEM ......................................11
System Diagram ......................................................11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................12
HEADLAMP AIMING SYSTEM (MANUAL) .......14
System Diagram .................................................. ....14
System Description .................................................14
Component Description ...........................................14
FRONT FOG LAMP ............................................15
System Diagram .................................................. ....15
System Description .................................................15
Component Parts Location ......................................15
Component Description ...........................................15
TURN SIGNAL AND HAZARD WARNING
LAMPS ...............................................................
16
System Diagram .................................................. ....16
System Description .................................................16
Component Parts Location ......................................17
Component Description ...........................................17
PARKING, LICENSE PLATE AND TAIL
LAMPS ..............................................................
18
System Diagram .................................................. ....18
System Description ..................................................18
Component Parts Location ......................................18
Component Description ...........................................19
TRAILER TOW ..................................................20
System Diagram ......................................................20
System Description ..................................................20
Component Parts Location ......................................21
Component Description ...........................................21
DIAGNOSIS SYSTEM (BCM) ...........................23
COMMON ITEM ..................................................... ....23
COMMON ITEM : Diagnosis Description ................23
COMMON ITEM : CONSULT-III Function ...............23
EXTERNAL LAMP ................................................. ....23
EXTERNAL LAMP : CONSULT-III Function ............23
FLASHER ............................................................... ....25
FLASHER : CONSULT-III Function (BCM -
FLASHER) ...............................................................
25
DIAGNOSIS SYSTEM (IPDM E/R) ...................26
CONSULT - III Function (IPDM E/R) .......................26
COMPONENT DIAGNOSIS .........................27
POWER SUPPLY AND GROUND CIRCUIT ....27
BCM (BODY CONTROL MODULE) ...................... ....27
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ............................................................ ....
27
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) .......................... ....
27
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .................................................................. ....
27
Revision: March 2010 2008 QX56
EXL-2
HEADLAMP (HI) CIRCUIT ................................28
Description ........................................................... ...28
Component Function Check ...................................28
Diagnosis Procedure ..............................................28
HEADLAMP (LO) CIRCUIT ...............................30
Description ........................................................... ...30
Component Function Check ...................................30
Diagnosis Procedure ..............................................30
FRONT FOG LAMP CIRCUIT ...........................32
Description ........................................................... ...32
Component Function Check ...................................32
Diagnosis Procedure ..............................................32
PARKING LAMP CIRCUIT ................................34
Description ........................................................... ...34
Component Function Check ...................................34
Diagnosis Procedure ..............................................34
TURN SIGNAL LAMP CIRCUIT ........................37
Description ........................................................... ...37
Component Function Check ...................................37
Diagnosis Procedure ..............................................37
OPTICAL SENSOR ...........................................40
Description ..............................................................40
Component Function Check ...................................40
Diagnosis Procedure ..............................................40
HEADLAMP AIMING SWITCH ..........................42
Description ........................................................... ...42
Diagnosis Procedure ..............................................42
HEADLAMP .......................................................43
Wiring Diagram .................................................... ...43
DAYTIME LIGHT SYSTEM ................................47
Wiring Diagram .................................................... ...47
AUTO LIGHT SYSTEM ......................................54
Wiring Diagram .................................................... ...54
HEADLAMP AIMING SYSTEM (MANUAL) ......61
Wiring Diagram .................................................... ...61
FRONT FOG LAMP SYSTEM ...........................65
Wiring Diagram .................................................... ...65
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM .............................................. ...
68
Wiring Diagram .................................................... ...68
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ............................................ ...
75
Wiring Diagram .................................................... ...75
STOP LAMP ......................................................81
Wiring Diagram .................................................... ...81
BACK-UP LAMP ................................................85
Wiring Diagram .................................................... ...85
TRAILER TOW ..................................................90
Wiring Diagram .................................................... ...90
ECU DIAGNOSIS .......................................99
BCM (BODY CONTROL MODULE) ............... ...99
Description ........................................................... ...99
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ................
100
Description ........................................................... .100
SYMPTOM DIAGNOSIS ...........................101
EXTERIOR LIGHTING SYSTEM SYMPTOMS ..101
Symptom Table .................................................... .101
NORMAL OPERATING CONDITION ...............103
Description ........................................................... .103
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM ................................................
104
Description ........................................................... .104
Diagnosis Procedure .............................................104
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON .....................................................
105
Description ............................................................105
Diagnosis Procedure .............................................105
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON ......................
106
Description ........................................................... .106
Diagnosis Procedure .............................................106
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON .....................................................
107
Description ............................................................107
Diagnosis Procedure .............................................107
PRECAUTION ...........................................108
PRECAUTIONS .............................................. ..108
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
108
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
108
ON-VEHICLE REPAIR ..............................110
ADJUSTMENT AND INSPECTION ................ ..110
HEADLAMP ............................................................ .110
HEADLAMP : Aiming Adjustment .........................110
FRONT FOG LAMP ................................................ .111
FRONT FOG LAMP : Aiming Adjustment .............111
REMOVAL AND INSTALLATION .............113
HEADLAMP .................................................... ..113
Revision: March 2010 2008 QX56
HEADLAMPEXL-7
< FUNCTION DIAGNOSIS >
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FUNCTION DIAGNOSIS
HEADLAMP
System DiagramINFOID:0000000001547094
System DescriptionINFOID:0000000001547095
Control of the headlamp system operation is dependent upon the position of the lighting switch (combination
switch). When the lighting switch is placed in the 2nd position, the BCM (body control module) receives input
requesting the headlamps and park lamps to illuminate. Th is input is communicated to the IPDM E/R (intelli-
gent power distribution module engine room) via the CA N communication lines. The CPU (central processing
unit) of the IPDM E/R controls the headlamp high and headl amp low relay coils. When energized, these relays
direct power to the respective headlamps, which then illuminate.
Component Parts LocationINFOID:0000000001547096
Component DescriptionINFOID:0000000001547097
XENON HEADLAMP
A Xenon type headlamp is adapted to the low beam headlamps. Xenon bulbs do not use a filament.
Instead,they produce light when a high voltage current is passed between two tungsten electrodes through a
AWLIA0009GB
1. BCM M18, M20 (view with instrument
panel removed) 2. IPDM E/R E122, E123, E124 3. Combination switch M28
4. Combination meter M23, M24
ALLIA0379ZZ
Revision: March 2010 2008 QX56
DAYTIME LIGHT SYSTEMEXL-9
< FUNCTION DIAGNOSIS >
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DAYTIME LIGHT SYSTEM
System DiagramINFOID:0000000001547098
System DescriptionINFOID:0000000001547099
The headlamp system for Canada vehicles is equipped with a daytime light control unit that activates the high
beam headlamps at approximately half illumination whenever the engine is operating. If the parking brake is
applied before the engine is started the daytime lights will not be illuminated. The daytime lights will illuminate
once the parking brake is released. Thereafter, the daytime lights will continue to operate when the parking
brake is applied.
Component Parts LocationINFOID:0000000001547100
AWLIA0010GB
ALLIA0380ZZ
Revision: March 2010 2008 QX56
EXL-10
< FUNCTION DIAGNOSIS >
DAYTIME LIGHT SYSTEM
Component Description
INFOID:0000000001547101
After starting the engine with the parking brake released and the lighting switch in the OFF or 1ST position, the
headlamp high beam automatically turns on at a reduced intensity. With the lighting switch in the 2nd position
or with autolamps ON, the headlamps function the same as conventional light systems.
OPERATION
The BCM monitors inputs from the parking brake switch and the combination switch to determine when to acti-
vate the daytime light system. The BCM sends a dayti me light request to the IPDM E/R via the CAN commu-
nication lines. The IPDM E/R grounds the daytime light relay which in turn, provides power to the ground side
of the LH high beam lamp. Power flows backward through the LH high beam lamp to the IPDM E/R, through
the high beam fuses, through the RH high beam lamp circuit to the RH high beam lamp and on to ground. The
high beam lamps are wired in series which causes them to illuminate at a reduced intensity.
1. IPDM E/R E119, E122, E123, E124 2. Parking brake switch M11 3. BCM M18, M20 (view with instrument
panel removed)
4. Daytime running light relay E103 5. Combination switch M28 6. Combination meter M24
Revision: March 2010 2008 QX56