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MA-30
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
CheckingBrake Line and Cables
INFOID:0000000001606191
1. Check the brake lines and hoses for cracks, deterioration, and other damage. Replace any damaged parts.
CAUTION:
If brake fluid leaks are visible around the brake line joints,
retighten the joint, or replace damaged parts as necessary.
2. Check for brake fluid leaks by fully depressing brake pedal while engine is running.
Checking Disc BrakeINFOID:0000000001606192
ROTOR
Check the rotor condition for wear or damage. Refer to BR-7, "DISC
ROTOR : Inspection" , BR-9, "DISC ROTOR : Inspection" .
CALIPER
Check the caliper for any l eaks, repair as necessary.
PA D
Check the pads for wear or damage. Refer to BR-7, "BRAKE PAD :
Inspection" , BR-9, "BRAKE PAD : Inspection" .
Checking Steering Gear and LinkageINFOID:0000000001606193
STEERING GEAR
SBR389C
SMA260A
SMA922A
LMA051
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PB-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Commercial Service ToolINFOID:0000000001604535
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-21177-A)
Brake drum clearance gauge Measuring rear rotor drum to parking
brake shoe clearance
Power tool Loosening bolts and nuts
WFIA0167E
PBIC0190E
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PARKING BRAKE SYSTEMPB-5
< ON-VEHICLE MAINTENANCE >
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ON-VEHICLE MAINTENANCE
PARKING BRAKE SYSTEM
On-Vehicle ServiceINFOID:0000000001830424
PEDAL STROKE
• When parking brake pedal is operated with the specified forc e, make sure the stroke is within the specified
number of notches. Check by listening and counting the ratchet clicks.
INSPECTION
• Make sure the components are attached pr operly, checking for looseness or backlash.
• Check parking brake pedal assembly for bends, damage and cracks, and replace if necessary.
• Check cable for wear and damage, and replace if necessary.
• Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to BCS-36, "
Diag-
nosis Procedure".
ADJUSTMENT
1. Remove the lower instrument panel LH. Refer to IP-14, "Exploded View".
2. Partially engage parking brake pedal to access adjusting nut.
3. Insert a deep socket wrench to rotate adjusting nut and loosen cable sufficiently. Then, disengage the parking brake pedal.
4. Remove the wheel and tire using power tool.
5. Remove the disc rotor and measure inner diameter at widest point using Tool.
6. Transfer measurement less 0.6 mm to the parking brake shoes and adjust accordingly.
7. Using wheel nuts, secure the disc rotor to the hub to prevent it from tilting.
8. Rotate the disc rotor to make sure there is no drag.
9. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg-f, 110 lb-f).
b. Rotate adjusting nut with deep socket to adjust pedal stroke to specification.
c. With parking brake pedal completely disengaged, make sure there is no drag on the parking brake.
10. Install the disc rotor.
11. Install the wheel and tire using power tool. Pedal stroke : 3 −
4 notches [under force of 196 N (20.0 kg-f, 44.1 lb-f)]
WFIA0165E
Tool number : — (J-21177-A)
Pedal stroke : 3 − 4 notches [under force of
196 N (20.0 kg-f, 44.1 lb-f)]
WFIA0166E
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PARKING BRAKE CONTROLPB-7
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
PARKING BRAKE CONTROL
ComponentINFOID:0000000001604537
Removal and InstallationINFOID:0000000001604538
REMOVAL
1. Remove lower instrument panel. Refer to IP-14, "Exploded View".
2. Remove center console. Refer to IP-20, "
Exploded View".
3. Remove floor trim. Refer to INT-16, "
Removal and Installation".
4. Remove adjusting nut.
5. Remove the lock plate from the front cable.
6. Remove front cable retaining bolts and nut.
7. Disconnect return spring from equalizer.
8. Disconnect right and left rear cables from equalizer.
9. Remove rear disc rotors. Refer to BR-36, "
Removal and Installa-
tion of Brake Caliper and Disc Rotor".
10. Remove parking brake shoe, and remove rear cable from toggle
lever. Refer to PB-9, "
Removal and Installation".
1. Pedal assembly 2. Front cable3. Right rear cable
4. Left rear cable 5. Return spring6. Equalizer
7. Adjusting nut 8. Lock plate
WFIA0218E
WFIA0165E
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PARKING BRAKE SHOEPB-9
< ON-VEHICLE REPAIR >
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PARKING BRAKE SHOE
Removal and InstallationINFOID:0000000001604539
COMPONENTS
REMOVAL
WARNING:
Clean the brakes with a vacuum dust co llector to minimize the hazard of airborne particles or other
materials.
NOTE:
Remove the disc rotor only with the parking brake pedal completely in the released position.
1. Remove the rear disc rotor. Refer to BR-36, "
Removal and Installation of Brake Caliper and Disc Rotor".
2. Remove the return springs.
3. Remove the adjuster.
4. Disconnect the rear cable from the toggle lever, if necessary.
• Remove pin retainer and withdraw cable end from toggle lever.
5. Remove the retainers, anti-rattle pins and shoes.
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
1. Anti-rattle pins 2. Back plate3. Shoes
4. Return springs 5. Adjuster6. Retainers
7. Toggle lever
LFIA0222E
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PB-10
< ON-VEHICLE REPAIR >
PARKING BRAKE SHOE
• Check thickness of lining.
Disc Rotor Inner Diameter Inspection
• Check inner diameter insi de drum area of disc rotor.
Other Inspections
• Check shoe sliding surface on back plate for excessive wear and damage.
• Check anti-rattle pins for excessive wear and corrosion.
• Check return springs for sagging.
• Check adjuster for rough operation.
• When disassembling adjuster, apply PBC (Poly Butyl Cuprysil) grease or equivalent to the threads.
• Check either visually or with a vernier caliper to see if there is any excessive wear, cracks, or damage inside
drum area of disc rotor.
INSTALLATION
Installation is in the reverse order of removal.
• Refer to PB-9, "
Removal and Installation" and apply brake grease to the specified points during assembly.
• Assemble adjuster so that threaded part expands when rotating it in the direction shown by the arrow.
• Shorten adjuster by rotating it.
NOTE:
After replacing brake shoes or disc rotors, or if brakes do not func-
tion well, perform break-in operation as follows.
1. Adjust parking brake pedal stroke. Refer to PB-5, "
On-Vehicle
Service".
CAUTION:
• To prevent lining from getting too hot, allow a cool off period
of approximately 5 minutes after every break-in operation.
• Do not perform excessive break-in operations, because it may
cause uneven or early wear of lining.
2. Perform parking brake burnishing operation by driving the vehicle forward under the following conditions:
3. After burnishing operation, check pedal stroke of parki ng brake. Readjust if it is no longer at the specified
stroke. Refer to PB-5, "
On-Vehicle Service".
Standard thickness “A” : 3.79
± 0.21 mm
(0.149 ± 0.008 in)
Wear limit thickness “A” : 0.5 mm (0.020 in)
SBR021A
Standard inner
diameter : 205
± 0.13 mm (8.07 ± 0.01 in)
Wear limit of in-
ner diameter : 205.7 mm (8.10 in)
SBR768A
SFIA0153E
• Vehicle speed at 40 km/h (25 MPH)
• Parking brake operating force of 196 N (20.0 kg-f, 44.1 lb-f) set
• For a period of 30 seconds
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SERVICE DATA AND SPECIFICATIONS (SDS)PB-11
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Parking BrakeINFOID:0000000001604540
Unit: mm (in)
Parking Brake ControlINFOID:0000000001604541
Ty p e Disc rotor with inner drum
Brake lining Standard thickness (new)
3.79 ± 0.21 (0.149 ± 0.008)
Wear limit thickness 0.5 (0.020)
Drum inner diameter (disc) Standard inner diameter (new)
205 ± 0.13 (8.07 ± 0.01)
Wear limit of inner diameter 205.7 (8.10)
Control type Foot pedal
Number of notches [under force of 196 N (20.0 kg-f, 44.1 lb-f)] 3 – 4 notches
Number of notches when warning lamp switch comes on 1 notch
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RAX-8
< REMOVAL AND INSTALLATION >
WHEEL HUB
REMOVAL AND INSTALLATION
WHEEL HUB
Removal and InstallationINFOID:0000000001534581
Rear Wheel Hub and Bearing Assembly
NOTE:
The rear ABS sensor is routed through the back of the rear backing plate and into the side of the wheel hub
and bearing assembly. It is necessary to remove the wheel hub and bearing assembly to remove the rear ABS
sensor.
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the rear brake caliper, without disconnecting the hydraulic hose, using power tool. Reposition the
rear brake caliper aside using suitable wire. Refer to BR-36, "
Removal and Installation of Brake Caliper
and Disc Rotor".
NOTE:
• Do not depress the brake pedal while the brake caliper is removed.
3. Remove the rear disc rotor.
4. Remove the cotter pin, then remove the nut from the drive shaft using power tool.
• Discard the cotter pin, use a new one for installation.
5. Remove the drive shaft. Refer to RAX-10, "
Removal and Instal-
lation".
6. Remove the four wheel hub and bearing assembly bolts using power tool. • Discard the four wheel hub and bearing assembly bolts, use new ones for installation.
WDIA0189E
1. Back plate 2. Rear ABS sensor3. Wheel hub and be aring assembly
4. Wheel stud 5. Rear disc rotor6. Cotter pin
LDIA0050E
Revision: March 2010 2008 QX56