2008 INFINITI QX56 ABS

FL-16
< DISASSEMBLY AND ASSEMBLY >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
DISASSEMBLY AND ASSEMBLY
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Disassembly and AssemblyINFOID:0000000004900808
Fuel Level Sender Unit
Disassembly
1. Disconnect the harness connectors and the wire connector.
2. Remove the fuel sensor from the pump assembly.
3. Depress the tabs and remove the floater arm assembly.
Assembly
Assembly is the reverse order of disassembly.
AWBIA0680ZZ
1. Harness connector 2. Sending unit module 3. Fuel sensor
4. Floater arm assembly
Revision: March 2010 2008 QX56

FSU-1
SUSPENSION
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SECTION FSU
A
B
FSU
N
O PCONTENTS
FRONT SUSPENSION
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution .................................................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
ON-VEHICLE MAINTENANCE .....................7
ON-VEHICLE SERVICE ................................. .....7
Front Suspension Parts ....................................... ......7
Front Wheel Alignment ..............................................7
UPPER BALL JOINT AND LOWER BALL
JOINT .................................................................
11
Inspection ............................................................ ....11
KNUCKLE ...................................................... ....13
On-Vehicle Inspection and Service ..................... ....13
ON-VEHICLE REPAIR .................................14
FRONT SUSPENSION ASSEMBLY .............. ....14
Component .......................................................... ....14
REMOVAL AND INSTALLATION ...............15
COIL SPRING AND SHOCK ABSORBER .......15
Removal and Installation ..................................... ....15
Disposal ...................................................................15
STABILIZER BAR .............................................16
Removal and Installation .........................................16
UPPER LINK .....................................................17
Removal and Installation ..................................... ....17
LOWER LINK ....................................................18
Removal and Installation .........................................18
UPPER BALL JOINT AND LOWER BALL
JOINT ................................................................
19
Removal and Installation .........................................19
KNUCKLE .........................................................20
Removal and Installation ..................................... ....20
DISASSEMBLY AND ASSEMBLY ..............22
COIL SPRING AND SHOCK ABSORBER .......22
Disassembly and Assembly ................................. ....22
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
24
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
24
General Specification .......................................... ....24
Spring Free Height ..................................................24
Wheel Alignment (Unladen*1) ..................................24
Ball Joint .............................................................. ....25
Wheelarch Height (Unladen*1) ................................25
Revision: March 2010 2008 QX56

FSU-6
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001534620
Use the chart below to help you find the cause of t he symptom. Repair or replace parts as necessary.
x: ApplicableReference page
FSU-14FSU-15FSU-14FSU-14FSU-25FSU-7FSU-7FSU-7
DLN-182, "
NVH Troubleshooting Chart
"
DLN-206, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
WT-41, "
NVH Troubleshooting Chart
"
WT-41, "
NVH Troubleshooting Chart
"
BR-6, "
NVH Troubleshooting Chart
"
ST-12, "
NVH Troubleshooting Chart
"
Possible Cause and
SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation,
damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
FRONT FINAL DRIVE
DRIVE SHAFT
WHEEL HUB
TIRES
ROAD WHEEL
BRAKES
STEERING
Symptom
Noise
× × ×××× × × ×× × × ××
Shake × × ×× × × ×× × × ××
Vibration × × ××× × ×× × ×
Shimmy × × ×× × × × × ××
Shudder ××× ×××××
Poor quality ride or handling ××××× ×× ×××
Revision: March 2010 2008 QX56

ON-VEHICLE SERVICEFSU-7
< ON-VEHICLE MAINTENANCE >
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FSU
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ON-VEHICLE MAINTENANCE
ON-VEHICLE SERVICE
Front Suspension PartsINFOID:0000000001534627
Check front suspension parts for excessive play, cracks, wear and
other damage.
• Shake each front wheel to check for excessive play. If looseness is noted, inspect wheel bearing end play, then check
ball joint end play. Refer to FA X - 6 , "
On-Vehicle Inspection and Ser-
vice" and FSU-7, "Front Suspension Parts".
• Make sure that the cotter pin is inserted (4WD only).
• Retighten all nuts and bolts to the specified torque.
• Check shock absorber for oil leakage and other damage.
• Check suspension ball joint for grease leakage and ball joint dust cover for cracks and other damage.
Front Wheel AlignmentINFOID:0000000004915023
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specificat ion, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-45, "
Inspection".
4. Check the wheel bearing axial end play. Refer to FAX-6, "
On-Vehicle Inspection and Service" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-25, "
Wheelarch Height (Unladen*1)" .
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
• This type of alignment is re commended for any NISSAN vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
• The alignment machine itself should be ca pable of accepting any NISSAN vehicle.
• The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated. Suspension component torques : Refer to
FSU-14,
"Component" . SMA525A
SFA392B
Revision: March 2010 2008 QX56

FSU-14
< ON-VEHICLE REPAIR >
FRONT SUSPENSION ASSEMBLY
ON-VEHICLE REPAIR
FRONT SUSPENSION ASSEMBLY
ComponentINFOID:0000000001534626
1. Dust cover2. Shock absorber 3. Upper link
4. Steering knuckle 5. Cotter pin 6. bolt
7. Jounce bumper 8. washer 9. Lower link
10. Stabilizer bar 11. Stabilizer bar bushing 12. Stabilizer bar mounting bracket
13. Connecting rod 14. Coil spring 15. Upper seat
16. Upper spring seat 17. Shock absorber bushing 18. Shock absorber mounting insulator
19. Spacer 20. Washer ⇐Front
AWEIA0142GB
Revision: March 2010 2008 QX56

COIL SPRING AND SHOCK ABSORBERFSU-15
< REMOVAL AND INSTALLATION >
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FSU
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REMOVAL AND INSTALLATION
COIL SPRING AN D SHOCK ABSORBER
Removal and InstallationINFOID:0000000001534629
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the shock absorber lower bolt using power tool.
3. Remove the three shock absorber upper nuts using power tool.
4. Remove the coil spring and shock absorber assembly.
• Turn steering knuckle out to gain enough clearance forremoval.
INSTALLATION
Installation is in the reverse order of removal.
• The lower seat step (2) in the shock absorber assembly (1) faces
outside of vehicle.
- Upper spring insulator (3)
- ⇐ : Front
• Tighten all nuts and bolts to specification. Refer to FSU-14, "
Com-
ponent" .
• When installing wheel and tire, refer to WT-48, "
Rotation".
DisposalINFOID:0000000006081164
1. Set shock absorber horizontally with the piston rod fully extended.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole (A) at the position ( ) from
top as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.
3. Position the drilled hole downward and drain oil by moving the piston rod several times. CAUTION:
Dispose of drained oil according to the law and local regulations.
LEIA0093E
WEIA0155E
A : 20 – 30 mm (0.79 – 1.18 in)
JPEIA0161ZZ
Revision: March 2010 2008 QX56

FSU-18
< REMOVAL AND INSTALLATION >
LOWER LINK
LOWER LINK
Removal and InstallationINFOID:0000000001534635
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove lower shock absorber bolt.
3. Remove stabilizer bar connecting rod lower nut using power tool, then separate connecting rod from lowerlink. Refer to FSU-16, "
Removal and Installation" .
4. Remove drive shaft nut, if equipped. Refer to FA X - 9 , "
Removal and Installation" .
5. Remove pinch bolt from steering knuckle using power tool, then separate lower link ball joint from steering knuckle.
6. Remove lower link cam bolts (1) and nuts, then the lower link (2).
NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolts and washers.
INSPECTION AFTER REMOVAL
Lower Link
Check for deformation and cracks. Replace if necessary.
Lower Link Bushing
Check for distortion and damage. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-14, "
Component".
• When installing wheel and tire, refer to WT-48, "
Rotation".
• After installation, check that the front wheel alignment is within specification. Refer to FSU-7, "
Front Wheel
Alignment" .
LEIA0097E
WEIA0153E
Revision: March 2010 2008 QX56

FSU-20
< REMOVAL AND INSTALLATION >
KNUCKLE
KNUCKLE
Removal and InstallationINFOID:0000000001534639
REMOVAL
1. Remove wheel hub and bearing assembly. Refer to FA X - 7 , "Removal and Installation" .
• Disconnect wheel sensor harness connector. Do not remove wheel sensor from wheel hub and bearing
assembly for this procedure.
2. Remove steering outer socket from steering knuckle using Tool. CAUTION:
• Be careful not to damage ball joint boot.
• Temporarily tighten nut to prevent damage to threads andto prevent Tool from coming off.
3. Remove the coil spring and shock absorber assembly using power tool. Refer to FSU-15, "
Removal and
Installation" .
4. Support lower link using a suitable jack.
5. Remove cotter pin and nut from upper link ball joint and discard the cotter pin.
6. Separate upper link ball joint from steering knuckle using Tool.
1. Disc rotor 2. Wheel hub and bearing assembly 3. Wheel stud
4. Splash guard 5. Steering knuckle Front
AWDIA0423GB
Tool number : HT72520000 (J-25730-A)
WGIA0130E
Tool number : ST29020001 (J-24319-01)
LEIA0095E
Revision: March 2010 2008 QX56