2008 INFINITI QX56 power steering

PRECAUTIONSSRC-93
< PRECAUTION >
C
DE
F
G
I
J
K L
M A
B
SRC
N
O P
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000004918899
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution for SRS "AIR BAG" and "SEAT BELT PRE-TENSIONER" Service
INFOID:0000000001735367
• Do not use electrical test equipment to check SRS ci rcuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min- utes.
For approximately 3 minutes after the cables are remov ed, it is still possible for the air bag and seat belt pre-
tensioner to deploy. Therefore, do not work on any SR S connectors or wires until at least 3 minutes have
passed.
• The air bag diagnosis sensor unit must always be installed with the arrow mark “ ⇐” pointing toward the front
of the vehicle for proper operation. Also check air bag diagnosis sensor unit for cracks, deformities or rust
before installation and replace as required.
• The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
• Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side facing upward and seat mounted front side air bag module standing with the stud bolt side facing down.
• Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
• After air bag inflates, the front instrument panel assembly should be replaced if damaged.
Occupant Classification System PrecautionINFOID:0000000001735368
Replace occupant classification system control uni t and passenger front seat cushion as an assembly.
Revision: March 2010 2008 QX56

ST-1
STEERING
C
DE
F
H I
J
K L
M
SECTION ST
A
B
ST
N
O P
CONTENTS
STEERING SYSTEM
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Steering System .......................... ......4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................6
FUNCTION DIAGNOSIS ...............................7
HEATED STEERING WHEEL ........................ .....7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ........................................7
Component Description .............................................8
COMPONENT DIAGNOSIS ..........................9
HEATED STEERING WHEEL ........................ .....9
Wiring Diagram ................................................... ......9
SYMPTOM DIAGNOSIS ..............................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting Chart ................................ ....12
ON-VEHICLE MAINTENANCE ....................13
POWER STEERING FLUID ........................... ....13
Checking Fluid Level ........................................... ....13
Checking Fluid Leakage ..........................................13
Air Bleeding Hydraulic System ................................13
ON-VEHICLE REPAIR .................................15
STEERING WHEEL ..........................................15
On-Vehicle Inspection and Service ..................... ....15
POWER STEERING OIL PUMP .......................17
On-Vehicle Inspection and Service .........................17
REMOVAL AND INSTALLATION ...............18
STEERING WHEEL ..........................................18
Removal and Installation ..................................... ....18
TILT SYSTEM ...................................................19
Removal and Installation .........................................19
STEERING COLUMN ........................................20
Removal and Installation .........................................20
POWER STEERING GEAR AND LINKAGE ....23
Removal and Installation .........................................23
POWER STEERING OIL PUMP .......................26
Removal and Installation .........................................26
HYDRAULIC LINE ............................................27
Removal and Installation .........................................27
DISASSEMBLY AND ASSEMBLY ..............29
STEERING COLUMN ........................................29
Disassembly and Assembly ................................. ....29
POWER STEERING GEAR AND LINKAGE ....31
Disassembly and Assembly .....................................31
POWER STEERING OIL PUMP .......................35
Disassembly and Assembly .....................................35
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
36
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
36
Steering Wheel .................................................... ....36
Revision: March 2010 2008 QX56

PRECAUTIONSST-3
< PRECAUTION >
C
DE
F
H I
J
K L
M A
B
ST
N
O P
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000004884170
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000004884171
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: March 2010 2008 QX56

ST-6
< PREPARATION >
PREPARATION
Commercial Service Tool
INFOID:0000000004920095
KV40107300
(—) Crimping boot bands
—
(J-44372)
Spring gauge Measuring steering wheel turning force
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA1229D
LST024
Tool name
Description
Power tool Removing nuts and bolts
PBIC0190E
Revision: March 2010 2008 QX56

ST-8
< FUNCTION DIAGNOSIS >
HEATED STEERING WHEEL
Component Description
INFOID:0000000001696237
Heated steering wheel switch • Controls the heated steering relay and operates the heated steering system.
• Turns the indicator lamp ON when the system is activated.
Heated steering relay • Operates the heated steering system with the control signal from the heated steering
wheel switch.
Heated steering wheel • Heats the heating element with the power supplied from the heated steering relay.
Revision: March 2010 2008 QX56

POWER STEERING FLUIDST-13
< ON-VEHICLE MAINTENANCE >
C
DE
F
H I
J
K L
M A
B
ST
N
O P
ON-VEHICLE MAINTENANCE
POWER STEERING FLUID
Checking Fluid LevelINFOID:0000000001534691
Check power steering fluid level with engine off, referring to the scale
on reservoir tank.
Use HOT range for fluid temperatures of 50 ° – 80 °C (122 ° – 176 °F).
Use COLD range for fluid temperatures of 0 ° – 30 °C (32° – 86°F).
CAUTION:
• Do not overfill.
• Do not reuse any used power steering fluid.
• Recommended fluid is Genuine NISSAN PSF or equivalent. Refer to MA-12, "
Fluids and Lubricants" .
Checking Fluid LeakageINFOID:0000000001534692
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connec tions, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 ° – 80° C (122° –
176° F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con- nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to ST-17, "
On-Vehicle Inspection and Ser-
vice".
6. Check steering gear boots for accumulation of fluid indicating a leak from the steering gear.
Air Bleeding Hydraulic SystemINFOID:0000000001534693
Incomplete air bleeding causes the following. When this happens, bleed air again.
• Air bubbles in reservoir tank.
• Clicking noise in oil pump.
• Excessive buzzing in oil pump. NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from oil
pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the MIN level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully right and then fully left, hold for about three seconds.
Then check for fluid leakage.
3. Repeat step 2 several times at about three second intervals. CAUTION:
Do not hold steeri ng wheel in the locked position for more than 10 seconds. (There is the possibil-
ity that oil pump may be damaged.)
4. Check for air bubbles or cloudy fluid.
LGIA0021E
SGIA0506E
Revision: March 2010 2008 QX56

ST-14
< ON-VEHICLE MAINTENANCE >
POWER STEERING FLUID
5. If air bubbles or cloudiness still exists, stop engine, perform steps 2 and 3 again until air bubbles or cloud-iness does not exist.
6. Stop engine, check fluid level.
Revision: March 2010 2008 QX56

STEERING WHEELST-15
< ON-VEHICLE REPAIR >
C
DE
F
H I
J
K L
M A
B
ST
N
O P
ON-VEHICLE REPAIR
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000004920096
CHECKING CONDITION OF INSTALLATION
• Check installation condition of steering gear assembly, front suspension, axle and steering column.
• Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
• Check if the nuts for steering gear assembly are loose. Refer to ST-23, "
Removal and Installation".
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steer ing wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
• Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
7, "Front Wheel Alignment".
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remo ve steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositi oning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer socket s, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60 ° – 80 °C (140 ° – 176 °F).
4. Tires need to be inflated to specified pressure. Refer to WT-51, "
Tire".
5. Check steering wheel turning force using Tool when steering wheel has been turned 360 ° from the neutral position.
End play of the axial direction
for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Tool number — (J-44372)
Steering wheel turning force : 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E
Revision: March 2010 2008 QX56