HIGH-PRESSURE PIPEHA-43
< ON-VEHICLE REPAIR >
C
DE
F
G H
J
K L
M A
B
HA
N
O P
• Replace the O-rings on the rear high- and low-pr essure A/C pipes with a new ones, then apply com-
pressor oil to them for installation.
• After charging the refrigerant, check for leaks.
Removal and Installation for Underfloor Rear High- and Lo w-Pressure A/C and Heater
Core Pipes
INFOID:0000000002975449
REMOVAL
1. Drain the engine coolant. Refer to CO-11, "Changing Engine Coolant".
2. Disconnect the battery negative terminal.
3. Disconnect the generator harness.
4. Discharge the refrigerant. Refer to HA-20, "
HFC-134a (R-134a) Service Procedure".
5. Remove the front and rear bumper fascia. Refer to EXT-13, "
Removal and Installation" (front), EXT-15,
"Removal and Installation" (rear).
6. Reposition the front fender protector out of the way. Refer to EXT-23, "
Removal and Installation".
7. Disconnect the chassis harness connector.
8. Remove the spare wheel and tire.
9. Remove the tailpipe and tailpipe hanger bracket. Refer to EX-6, "
Removal and Installation".
10. Remove the seatbelt latch anchor. Refer to EX-6, "
Removal and Installation".
11. Remove the front floor heat shield.
12. Disconnect each end of the underfloor rear high- and low-pressure A/C and heater core pipes. Refer to HA-29, "
Component".
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as viny l tape to avoid the entry of air.
13. Set two suitable jacks at the RH body mount points to support the vehicle body when it is separated from the RH side of the frame.
14. Remove the RH body mount bolts. Refer to BRM-2, "
Body Mounting".
15. Use the vehicle hoist to lower the RH side of the frame from the RH side of the body [approximately 305 mm (12 in)] until there is sufficient clearance to remove the underfloor rear high- and low-pressure A/C
and heater core pipes from between the body and the frame.
16. Remove the underfloor rear high- and low-pressure A/C and heater core pipes from the back of the vehi- cle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings of the underfloor rear high - and low-pressure A/C and heater core pipes with
new ones, then apply compressor oil to them for installation.
• After charging refrigerant, check for leaks.
Revision: March 2010 2008 QX56
PRECAUTIONSRSU-3
< PRECAUTION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Rear SuspensionINFOID:0000000001534647
• When installing the rubber bushings, the final tightening must be done under unladen condition and with the
tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immediately.
• Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The spare
tire, jack, hand tools, and mats are in their designated positions.
• After installing suspension components, check the wheel alignment.
• Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are pre- oiled, do not apply any additional lubrication.
Revision: March 2010 2008 QX56
RSU-6
< ON-VEHICLE MAINTENANCE >
REAR SUSPENSION ASSEMBLY
ON-VEHICLE MAINTENANCE
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceINFOID:0000000001534667
Check all of the component mountings for any excessive looseness, or back lash. Check the components for
any excessive wear, damage, or abnormal conditions. Repair or replace the components as necessary.
SHOCK ABSORBER INSPECTION
• Check the shock absorbers for any air leaks or damage, and replace as necessary.
• Check the hoses for any air leaks or damage, and replace as necessary.
Wheel Alignment InspectionINFOID:0000000001534668
Rear Wheel Alignment Adjusting Bolts
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface. Use CONSULT-III “EXHAUST SOLE-
NOID” active test to release the air pressure from the rear load leveling air suspension system.
NOTE:
If alignment is out of specificat ion, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for runout and damage. Refer to WT-45, "
Inspection" .
4. Check the wheel bearing axial end play.
5. Check the shock absorbers. Refer to RSU-15, "
Removal and Installation" .
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to RSU-29, "
Wheelarch Height (Unladen*1)" .
WEIA0102E
1. Rear lower link adjusting bolt, LH 2. Front lower link adjusting bolt, LH 3. Front lower link adjusting bolt, RH
4. Rear lower link adjusting bolt, RH
Axial end play : 0 mm (0 in)
Revision: March 2010 2008 QX56
REAR SUSPENSION MEMBERRSU-13
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
4. Disconnect the rear load leveling air suspension hoses at the rear load leveling air suspension compressor assembly.
• To disconnect the hoses, push in on the lock ring using a suit-able tool and pull the hose out.
5. Remove both of the rear wheel and tire assemblies using power tool.
6. Remove the brake caliper without disconnecting the brake hoses, using power tool. Reposition the brake caliper out of the
way using a suitable wire. Refer to BR-36, "
Removal and Instal-
lation of Brake Caliper and Disc Rotor" .
CAUTION:
• Do not crimp or stretch the brake hose when reposition- ing the brake caliper out of the way.
• Do not press brake pedal while the brake caliper is removed.
7. Remove the spare tire.
8. Remove both lower shock bolts.
9. Disconnect the two rear ABS sensor electrical connectors.
10. Remove the two rear drive shafts. Refer to RAX-10, "
Removal and Installation" .
11. Remove the rear final drive. Refer to DLN-248, "
Removal and Installation" .
12. Remove the EVAP canister bolt from the top of the rear suspension member.
13. Disconnect the parking brake cables from the brackets on the rear suspension member.
14. Disconnect parking brake cables at equalizer. Refer to PB-7, "
Removal and Installation"
15. Set a suitable jack to support each of the rear lower links and the
coil spring tension.
16. Remove both of the rear lower link outer bolts and lower the jack to remove the rear coil springs.
17. Remove the two bolts to disconnect the seat belt latch anchor from the rear suspension member.
18. Disconnect both of the connecting r ods from the front lower link.
19. Set a suitable jack under the rear suspension member.
20. Remove the six rear suspension member bolts.
21. Slowly lower the jack to remove the rear suspension member, suspension arm, front and rear lower links and stabilizer bar as
an assembly.
22. If necessary, remove the suspension arm, spare tire bracket, height sensor, rear load leveling air suspension hoses, stabilizer
bar, knuckle, and front and rear lower links from the rear sus-
pension member.
INSPECTION AFTER REMOVAL
Check the rear suspension member for deformation, cracks, and other damage and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
LEIA0074E
LEIA0077E
LEIA0075E
Revision: March 2010 2008 QX56
RSU-14
< REMOVAL AND INSTALLATION >
REAR SUSPENSION MEMBER
• When raising the rear suspension member assembly, use thelocating pins to align the rear suspension member to the vehicle
body.
• When installing the upper and lower rubber seats for the rear coil springs, the arrow embossed on the rubber seats must point out
toward the wheel and tire assembly.
• To connect the rear load leveling air suspension hoses, the lock ring must be fully seated in the fitt ing. Insert the hose “B” into the
lock ring “A” until the lock ring “A” is touching the hose “B” as
shown. Pull on the hose to check that it is securely inserted.
• Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition (unladen condition means that the fuel tank, engine cool ant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in t heir designated positions) with the tires on level ground.
• Check the wheel alignment. Refer to RSU-6, "
Wheel Alignment Inspection" .
LEIA0083E
LEIA0076E
LEIA0078E
Revision: March 2010 2008 QX56
SUSPENSION ARMRSU-17
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
• Check the ball joint. Replace the suspension arm assembly if any of the following conditions exist:
- Ball stud is worn.
- Joint is hard to swing.
- Play in axial direction is excessive.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the nuts and bolts to specification. Refer to RSU-9, "
Component" .
• Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition
(unladen condition means that the fuel tank, engine cool ant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in t heir designated positions) with the tires on level ground.
• Check the wheel alignment. Refer to RSU-6, "
Wheel Alignment Inspection" .
Swinging force “A” : Refer to RSU-28, "
Ball Joint" .
Turning force “B” : Refer to RSU-28, "
Ball Joint" .
Vertical end play “C” : Refer to RSU-28, "
Ball Joint" .
SFA858A
Revision: March 2010 2008 QX56
FRONT LOWER LINKRSU-19
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
• Check the ball joint. Replace the front lower link if any of the follow- ing conditions exist:
- Ball stud is worn.
- Joint is hard to swing.
- Play in axial direction is excessive.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the nuts and bolts to specification. Refer to RSU-9, "
Component" .
• Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition
(unladen condition means that the fuel tank, engine cool ant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in t heir designated positions) with the tires on level ground.
• Check the wheel alignment. Refer to RSU-6, "
Wheel Alignment Inspection"
Swinging force “A” : Refer to RSU-28, "Ball Joint" .
Turning force “B” : Refer to RSU-28, "
Ball Joint".
Vertical end play “C” : Refer to RSU-28, "
Ball Joint" .
SFA858A
Revision: March 2010 2008 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)RSU-29
< SERVICE DATA AND SPECIFICATIONS (SDS)
C
DF
G H
I
J
K L
M A
B
RSU
N
O P
Wheelarch Height (Unladen*1)INFOID:0000000004918900
Unit: mm (in)
*1: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Verify the vehicle height. If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization pro-
cedure. Refer to SCS-7, "
CONSULT-III Function" .
Suspension type
Air leveling*
2
Applied model2WD 4WD
Front wheelarch height (Hf) 920
(36.22) 937
(36.89)
Rear wheelarch height (Hr) 917
(36.10) 937
(36.89)
LEIA0085E
Revision: March 2010 2008 QX56