CCS-2
DTC 98 GEAR POSITION .................................40
DTC 98 GEAR POSITION ................................... ...40
DTC 102 LASER STAIN ....................................41
DTC 102 LASER STAIN ...................................... ...41
DTC 103 LASER SENSOR FAIL .......................42
DTC 103 LASER SENSOR FAIL ......................... ...42
DTC 104 LASER AIMING INCMP .....................43
DTC 104 LASER AIMING INCMP ....................... ...43
DTC 107 LASER COMM FAIL ..........................44
DTC 107 LASER COMM FAIL ............................ ...44
DTC109 LASER HIGH TEMP ............................45
DTC 109 LASER HIGH TEMP ............................ ...45
ECU DIAGNOSIS ..................................... ...46
ICC UNIT ............................................................46
Terminal and Reference Va lue for ICC Unit ...........46
Wiring Diagram .................................................... ...47
Fail Safe .................................................................54
Diagnostic Trouble Code (DTC) Chart ....................55
SYMPTOM DIAGNOSIS .............................57
INTELLIGENT CRUISE CONTROL SYSTEM
SYMPTOMS .................................................... ...
57
Symptom Chart .................................................... ...57
MAIN SWITCH DOES NOT TURN ON, MAIN
SWITCH DOES NOT TURN OFF ......................
58
Diagnosis Procedure ........................................... ...58
ICC SYSTEM CANNOT BE SET (MAIN
SWITCH TURNS ON/OFF) ................................
59
Diagnosis Procedure ........................................... ...59
ICC STEERING SWITCH (OTHER THAN
MAIN SWITCH) DOES NOT FUNCTION ..........
60
Diagnosis Procedure ........................................... ...60
ICC SYSTEM DOES NOT CANCEL WHEN A/
T SELECTOR LEVER SETS ON "N" ................
61
Diagnosis Procedure ............................................ ...61
CHIME DOES NOT SOUND ..............................62
Diagnosis Procedure ............................................ ...62
DRIVING FORCE IS HUNTING .........................63
Diagnosis Procedure ............................................ ...63
ICC SYSTEM FREQUENTLY CANNOT DE-
TECT THE VEHICLE AHEAD/ DETECTION
ZONE IS SHORT ...............................................
64
Diagnosis Procedure ...............................................64
THE SYSTEM DOES NOT DETECT THE VE-
HICLE AHEAD AT ALL .....................................
65
Diagnosis Procedure ............................................ ...65
NORMAL OPERATING CONDITION ................66
Description ........................................................... ...66
PRECAUTION ............................................68
PRECAUTIONS .............................................. ...68
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
68
ICC System Service ................................................68
PREPARATION ..........................................69
PREPARATION .............................................. ...69
Special Service Tool ............................................ ...69
ON-VEHICLE REPAIR ...............................70
ICC C/U ..............................................................70
ICC Unit ............................................................... ...70
ICC SENSOR INTEGRATED UNIT ...................71
ICC Sensor .......................................................... ...71
ICC STEERING SWITCH ..................................72
Removal and Installation .........................................72
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INTELLIGENT CRUISE CONTROL SYSTEMCCS-13
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INTELLIGENT CRUISE CONTROL SYSTEM
System DiagramINFOID:0000000001731809
System DescriptionINFOID:0000000001731810
• The Intelligent Cruise Control (ICC) system automatic ally maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
• The ICC function has two cruise control modes and brake assist (with preview function).
• To activate or deactivate the ICC system and set the vehicle speed and vehicle-to-vehicle distance, use the
ICC steering switch.
• The operation status of the ICC system is indicated on the ICC system display of the combination meter.
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
• Vehicle-to-vehicle distance control mode, the vehicle can maintain the same speed as other vehicles without
the constant need to adjust the set speed as the dr iver would with a normal cruise control system.
• The system is intended to enhance the operation of the v ehicle when following the vehicle traveling in the
same lane and direction.
• If the ICC sensor integrated unit detects a slow er moving vehicle ahead, the system will reduce speed so
that the vehicle ahead can be followed at the selected distance.
• The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if necessary.
• The detection range of the sensor is approximately 390 ft (120 m) ahead.
• Refer to Owner's Manual for Intelligent Cr uise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
• Conventional (fixed speed) cruise control mode is cruising at preset speeds.
• Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
• When the force applied to brake pedal exceeds a certain level, the Brake Assist is activated and generates a
greater braking force than that of a convent ional brake booster even with light pedal force.
• When the Preview Function identifies the need to apply the sudden brake by sensing the vehicle ahead in the same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver
depresses the brake pedal and improves brake response by reducing its free play.
• Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
WKIA1976E
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CCS-14
< FUNCTION DIAGNOSIS >
INTELLIGENT CRUISE CONTROL SYSTEM
ICC STEERING SWITCH
ICC system is operated by MAIN switch and four control switches, all mounted on the steering wheel.
NOTE:
The on board self-diagnosis function of the ICC system can be started with the RESUME/ACCELERATE
switch and SET/COAST switch. Refer to CCS-17, "
Diagnosis Description".
In Vehicle-To-Vehicle Distance Control Mode
In Conventional (Fixed Speed) Cruise Control Mode
ICC SYSTEM DISPLAY
For information about the ICC system display, refer to the Owner Manual.
1. ACCELERATE/RESUME switch 2. COAST/SET switch 3. CANCEL switch
4. ON/OFF switch 5. DISTANCE switch
ALOIA0013ZZ
No.Switch name Description
1 ACCEL/RES switch Resumes set speed or increases speed incrementally.
2 SET/COAST switch Sets desired cruise speed or reduces speed incrementally.
3 CANCEL switch Deactivates system without erasing set speed.
4 ON/OFF switch Master switch to activate the system.
5 DISTANCE switch Changes the following distance from: Long, Middle, Short.
No.Switch name Description
1 ACCEL/RES switch Resumes set speed or increases speed incrementally.
2 SET/COAST switch Sets desired cruise speed or reduces speed incrementally.
3 CANCEL switch Deactivates system without erasing set speed.
4 ON/OFF switch Master switch to activate the system.
5 DISTANCE switch Ineffective in this mode.
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INTELLIGENT CRUISE CONTROL SYSTEMCCS-15
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Component Parts LocationINFOID:0000000001731811
1. ICC system display 2. Combination meter M23, M24 (with
built in information display) 3. ICC steering switch M102
ALOIA0014ZZ
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CCS
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
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DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
Diagnosis DescriptionINFOID:0000000001731813
The ICC system includes the on board self-diagnosis functi on that allows the technician to check for any trou-
ble codes on the ICC system display by operating the ICC steering switch.
ON BOARD SELF-DIAGNOSIS OPERETION PROCEDURE
1. Turn ignition switch OFF.
2. Start engine.
3. From 5 seconds through 15 seconds after start engine, press
RESUME/ACCELERATE switch 5 times, and SET/COAST
switch 5 times.
NOTE:
• Never turn the MAIN switch ON.
• When operation above is not completed from 5 secondsthrough 15 seconds, start again from above go to 1.
4. When the on board self-diagnosis starts up, the ICC system display shows DTC No. (1) at the set vehicle speed indicator. Refer to CCS-55, "
Diagnostic Trouble Code (DTC) Chart".
NOTE:
• DTC will disappear after 5 minutes.
• When more than one malfunction is detected, a maxi mum of 3 code numbers can be stored; the latest
malfunction will be displayed first.
WHEN ON BOARD SELF-DIAGNOSIS WILL NOT START UP
If the on board self-diagnosis does not start up, check the following items.
PKIB8371E
JSOIA0008GB
Assumed abnormal point Inspection item
ICC steering switch malfunction. Perform the inspection for DTC 46 OPERATION SW CIRC. Refer to CCS-30, "
DTC
46 OPERATION SW CIRC" .
Harness malfunction between ICC
steering switch and ECM.
ECM malfunction.
ICC unit malfunction. • Inspect the ICC sensor power and ground circuits. Refer to
CCS-25, "
DTC 31
POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2"
• Perform the self-diagnosis for the ICC unit with CONSULT-III, and check the diag-
nosis results. Refer to CCS-55, "
Diagnostic Trouble Code (DTC) Chart".
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CCS-18
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
ERASING ON BOARD SELF-DIAGNOSIS
1. Stop the vehicle and turn ignition switch OFF.
2. Start engine and start on board self-diagnosis.
3. During on board self-diagnosis, press CANCEL switch 5 times,
and DISTANCE switch 5 times in this order.
NOTE:
• Press them within 10 seconds after pressing CANCEL switch
at first.
• When operation is not completed within 10 seconds, start again from step 2 above.
4. DTC 55 will be shown. NOTE:
DTC of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
CONSULT-III Function (ICC)INFOID:0000000001731814
DESCRIPTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
WORK SUPPORT
Cause of Auto-Cancel Display Item List
×: Applicable
PKIB8373E
Test mode Function
Work Support • Monitors aiming direction to facilitate laser beam aiming operation.
• Indicates causes of automatic cancellation of the ICC system.
Self Diagnostic Result Displays malfunctioning system memorized in ICC sensor integrated unit.
Data Monitor Displays real-time input/output data of ICC sensor integrated unit.
Active Test Enables operation check of electrical loads by sending driving signal to them.
ECU Identification Displays part number of ICC sensor integrated unit.
Work support item Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
For the adjustment procedure, refer to
CCS-5, "
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement".
Cause of cancellationVehicle-to-vehi-
cle distance
control modeConventional
(fixed speed)
cruise control
mode
Description
OPERATING WIPER ×Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ×ABS function was operated.
OPERATING TCS ××TCS function was operated.
OPERATING VDC ××VDC function was operated.
OPE SW VOLT CIRC ××Outside the standard control switch input voltage was detected.
ECM CIRCUIT ××ECM did not permit ICC operation.
LASER SUN BEAM ×Intense light such as sunlight entered ICC sensor integrated unit
light sensing part.
LASER TEMP ×Temperature around ICC sensor integrated unit became low.
OP SW DOUBLE TOUCH ××ICC steering switches were pressed at the same time.
WHL SPD ELEC NOISE ××Wheel speed sensor signal caught electromagnetic noise.
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DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
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• Last five cancel (system cancel) causes are displayed.
• “CAUSE OF AUTO-CANCEL” displays times of ignition switch ON/OFF up to 254 maximum. 254 is kept though the number exceeds 254. The num ber returns to 0 when detecting the same cancellation causes.
SELF DIAGNOSTIC RESULT
For details, refer to CCS-55, "Diagnostic Trouble Code (DTC) Chart".
NOTE:
“DTC RESULTS” and “TIME” are indicated on “Self Diagnostic Result”. “TIME” is used as a reference data of
diagnosis. It shows when malfunction is detected.
“TIME” shows the following.
• 0: malfunction is detected at present (from malfunction detection to ignition switch OFF).
CAN communication ([U1000], [U1010])
• 1 ~ 39: Displays when it is normal at present and finds malfunction in the past. It increases like
0→ 1→ 2...38→ 39 after returning to the normal condition whenever IGN OFF→ ON. If it is over 39, it is fixed to
39 until the self-diagnostic results are erased. It retu rns to 0 when malfunction is detected again in the pro-
cess.
Other than CAN communication (other than [U1000], [U1010])
• 1 ~ 49: Displays when it is normal at present and finds malfunction in the past. It increases like 0→ 1→ 2...48→ 49 after returning to the normal condition whenever IGN OFF→ ON. If it is over 49, it is fixed to
49 until the self-diagnostic results are erased. It retu rns to 0 when malfunction is detected again in the pro-
cess.
DATA MONITOR
× : Applicable
VDC/TCS OFF SW ×VDC OFF switch was pressed.
WHEEL SPD UNMATCH ××Wheel speed became different from A/T vehicle speed.
TIRE SLIP ××Wheel slipped.
IGN LOW VOLT ××Power supply voltage became low.
NO RECORD ××—
Monitored Item [unit]MAIN
SIGNALS SELECTION
FROM
MENU Description
VHCL SPEED SE
[km/h] or [mph] ××Indicates vehicle speed calculated from ICC sensor integrated unit through
CAN communication [ABS actuator and electric unit (control unit) transmits
vehicle speed signal (wheel speed) through CAN communication].
SET VHCL SPD
[km/h] or [mph] ××
Indicates set vehicle speed memorized in ICC sensor integrated unit.
THRTL OPENING
[%] ××Indicates throttle position read from ICC sensor integrated unit through CAN
communication (ECM transmits accelerator pedal position signal through
CAN communication).
THRTL SENSOR
[deg] ××NOTE:
This item is displayed, but cannot monitor.
SET DISTANCE
[SHOR/MID/LONG] ××
Indicates set distance memorized in ICC sensor integrated unit.
MAIN SW
[On/Off] ××
Indicates [On/Off] status as judged from ICC steering switch signal (ECM
transmits ICC steering switch signal through CAN communication).
SET/COAST SW
[On/Off] ××Indicates [On/Off] status as judged from ICC steering switch signal (ECM
transmits ICC steering switch signal through CAN communication).
CANCEL SW
[On/Off] ××Indicates [On/Off] status as judged from ICC steering switch signal (ECM
transmits ICC steering switch signal through CAN communication).
RESUME/ACC SW
[On/Off] ××
Indicates [On/Off] status as judged from ICC steering switch signal (ECM
transmits ICC steering switch signal through CAN communication).
DISTANCE SW
[On/Off] ×Indicates [On/Off] status as judged from ICC steering switch signal (ECM
transmits ICC steering switch signal through CAN communication).
CRUISE OPE
[On/Off] ××
Indicates whether controlling or not (ON means “controlling”).
Revision: March 2010 2008 QX56
CCS-30
< COMPONENT DIAGNOSIS >
DTC 46 OPERATION SW CIRC
DTC 46 OPERATION SW CIRC
DTC 46 OPERATION SW CIRCINFOID:0000000001744709
1.CHECK ECM CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ECM connector and connect it securely again. Erase DTC, then perform self-diagnosis of ICC
system again.
Does the DTC reset?
YES >> • Poor connector connection. • Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-nals. If any malfunction is detected, repair as as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 2
2.CHECK ICC STEERING SWITCH
Check ICC steering switch.
Does the ICC steeri ng switch check OK?
YES >> GO TO 3
NO >> Replace ICC steering switch assembly. Refer to CCS-72, "
Removal and Installation". Erase DTC
and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running
Te s t".
3.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM and spiral cable connectors.
3. Check continuity between ECM harness connectors E16 and F54 terminals 67, 99 and spiral cable harness connector M30
terminals 33, 34.
Does continuity exist?
YES >> GO TO 4
NO >> • Repair harness between ECM and spiral cable. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
4.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Disconnect remaining spiral cable connector.
2. Check continuity between spiral cable (A) (to vehicle) terminals 33, 34 and spiral cable (B) (to switch) terminals 14,15.
Does continuity exist?
YES >> Replace ECM. Erase DTC and perform ICC system run- ning test. Refer to CCS-8, "
ACTION TEST : ICC System
Running Test".
NO >> • Replace spiral cable. Refer to SR-7, "
Removal and
Installation".
• Erase DTC and perform ICC system running test.
Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
67 - 33, 99 - 34
Continuity should exist.
WKIA1928E
34 - 14, 33 - 15Continuity should exist.
WKIA4572E
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