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OVERHAULTM-225
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
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K L
M A
B
TM
N
O P
1. Rear oil seal 2. Bracket 3. Adapter case
4. Parking actuator support 5. Parking pawl 6. Return spring
7. Pawl shaft 8. Self-sealing bolt 9. Seal ring
10. Needle bearing 11. Gasket 12. Output speed sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
AWDIA0026GB
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Page 3773 of 4083
TM-226
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
19. Manual shaft oil seal20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Terminal cord assembly 36. O-ring
37. Retaining pin 38. Transmission case
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TM-238
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
27. Push A/T assembly harness connector.CAUTION:
Do not damage connector.
28. Remove oil pan and oil pan gasket. Refer to TM-199, "
Oil Pan".
29. Check foreign materials in oil pan to help determine causes of malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
• If frictional material is de tected, perform A/T fluid cooler
cleaning. Refer to TM-182, "
A/T Fluid Cooler Cleaning".
30. Remove magnets from oil pan.
31. Disconnect A/T fluid temperature sensor 2 connector (A). CAUTION:
Do not damage connector.
32. Straighten terminal clip to free terminal cord assembly and A/ T fluid temperature sensor 2 harness.
SCIA5022E
SCIA5199E
SCIA5200E
SCIA8124E
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DISASSEMBLYTM-239
< DISASSEMBLY AND ASSEMBLY >
CEF
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M A
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33. Disconnect output speed sensor connector (1). CAUTION:
Do not damage connector.
34. Straighten terminal clip ( ) to free output speed sensor har- ness.
35. Remove bolts (A), (B) and (C) from control valve with TCM. • : Front
36. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
37. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
JSDIA1319ZZ
JSDIA1320ZZ
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8077E
SCIA5260E
SCIA5301E
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TM-240
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
38. Remove bracket from A/T fluid temperature sensor 2.
39. Remove O-ring from A/T assembly harness connector.
40. Disconnect TCM connectors.CAUTION:
Do not damage connectors.
41. Remove A/T assembly harness connector from control valve with TCM using suitable tool.
42. Disconnect TCM connector (1) and transmission range position switch connector (2).
CAUTION:
Do not damage connectors.
SCIA5264E
SCIA5155E
SCIA5447E
SCIA5448E
JSDIA1317ZZ
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TM-244
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
49. Remove output speed sensor (1) from transmission case.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
• Do not place in an area affected by magnetism.
50. Remove reverse brake snap ring using two flat-bladed screw- drivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using a another
screwdriver.
51. Remove reverse brake retaining plate from transmission case. • Check facing for burns, cracks or damage. If necessary,
replace the plate.
52. Remove N-spring from transmission case.
53. Remove reverse brake drive plates, driven plates and dish plate from transmission case.
•Check facing for burns, cracks or damage. If necessary,
replace the plate.
54. Remove snap ring using suitable tool.
JSDIA1321ZZ
SCIA5032E
SCIA5214E
SCIA2322E
SCIA2323E
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TM-274
< DISASSEMBLY AND ASSEMBLY >
ASSEMBLY
23. Install needle bearing to transmission case.CAUTION:
• Take care with the direction of needle bearing. Refer toTM-229, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
• Apply petroleum jelly to needle bearing.
24. Install output speed sensor (1) to transmission case and tighten bolt to specified torque.
CAUTION:
• Do not subject sensor to impact by dropping or hitting it.
• Do not disassemble sensor.
• Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
• Do not place sensor in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
26. Install return spring (1) to parking pawl (2).
SCIA5031E
Output speed sensor
bolt : 5.8 N·m (0.59 kg-m, 51 in-lb)
JSDIA1321ZZ
Tool number : ST33400001 (J-26082)
WCIA0475E
SCIA6180J
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2008 QX56
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ASSEMBLYTM-287
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
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M A
B
TM
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O P
d. Install O-ring to A/T assembly harness connector. CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sensor 2 (with bracket) to control valve with TCM and tighten bolt to specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
g. Install control valve with TCM in transmission case. CAUTION:
• Make sure that turbine input speed sensor is securelyinstalled into turbine input speed sensor hole (A).
• Hang down output speed sensor harness toward outside
so as not to disturb installati on of control valve with TCM.
• Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
SCIA5155E
SCIA5264E
Bracket bolt : 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5301E
1 : Brake band
JSDIA1318ZZ
Revision: March 2010 2008 QX56