TM-1
TRANSMISSION & DRIVELINE
CEF
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SECTION TM
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CONTENTS
TRANSAXLE & TRANSMISSION
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
Diagnostic Work Sheet ..............................................6
FUNCTION DIAGNOSIS ...............................8
A/T CONTROL SYSTEM ................................ .....8
Cross-Sectional View (2WD models) .................. ......8
Cross-Sectional View (4WD models) ........................9
Shift Mechanism ........................................................9
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................22
Shift Control ........................................................ ....24
Lock-up Control .......................................................25
Engine Brake Control ..............................................26
Control Valve ...........................................................26
Component Parts Location ......................................28
A/T SHIFT LOCK SYSTEM ............................ ....29
System Description ............................................. ....29
Component Parts Location ......................................29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......30
Introduction ......................................................... ....30
OBD-II Function for A/T System ..............................30
One or Two Trip Detection Logic of OBD-II ............30
OBD-II Diagnostic Trouble Code (DTC) ..................30
Malfunction Indicator Lamp (MIL) ............................31
DIAGNOSIS SYSTEM (TCM) .............................32
CONSULT-III Function (TRANSMISSION) ......... ....32
COMPONENT DIAGNOSIS .........................38
U1000 CAN COMM CI RCUIT .............................38
Description .......................................................... ....38
On Board Diagnosis Logic ......................................38
Possible Cause .......................................................38
DTC Confirmation Procedure .............................. ....38
Diagnosis Procedure ...............................................38
P0615 STARTER RELAY .................................39
Description ...............................................................39
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
39
On Board Diagnosis Logic .......................................39
Possible Cause ........................................................39
DTC Confirmation Procedure ..................................39
Diagnosis Procedure ...............................................39
P0700 TRANSMISSION CONTROL .................42
Description ...............................................................42
On Board Diagnosis Logic .......................................42
Possible Cause ........................................................42
DTC Confirmation Procedure ..................................42
Diagnosis Procedure ...............................................42
P0705 TRANSMISSION RANGE SWITCH A ...43
Description ...............................................................43
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
P0717 INPUT SPEED SENSOR A ....................46
Description ...............................................................46
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
46
On Board Diagnosis Logic .......................................46
Possible Cause ........................................................46
DTC Confirmation Procedure ..................................46
Diagnosis Procedure ...............................................46
P0720 OUTPUT SPEED SENSOR ...................48
Description ...............................................................48
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
48
On Board Diagnosis Logic .......................................48
Revision: March 2010 2008 QX56
TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
173
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
173
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
174
Precaution .............................................................174
Service Notice or Precaution .................................175
PREPARATION ..........................................176
PREPARATION .............................................. .176
Special Service Tool ............................................ ..176
Commercial Service Tool ......................................177
ON-VEHICLE MAINTENANCE ..................178
A/T FLUID ....................................................... .178
Checking the A/T Fluid (ATF) .............................. ..178
Changing the A/T Fluid (ATF) ................................180
A/T FLUID COOLER ........................................182
A/T Fluid Cooler Cleaning ................................... ..182
Inspection ..............................................................184
STALL TEST ....................................................185
Inspection and Judgment .................................... ..185
LINE PRESSURE TEST ..................................187
Inspection and Judgment .................................... ..187
ROAD TEST .....................................................189
Description ........................................................... ..189
Check Before Engine Is Started ............................189
Check At Idle ....................................................... ..189
Cruise Test - Part 1 ...............................................190
Cruise Test - Part 2 ...............................................192
Cruise Test - Part 3 ...............................................193
Vehicle Speed When Shifting Gears .....................193
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
193
A/T POSITION .................................................194
Checking of A/T Position ..................................... ..194
Adjustment of A/T Position ....................................194
ON-VEHICLE REPAIR ...............................195
SHIFT CONTROL SYSTEM ........................... .195
A/T Shift Selector Removal and Installation ..........195
Checking of A/T Position ..................................... ..196
Adjustment of A/T Position ....................................196
AIR BREATHER HOSE ...................................197
Removal and Installation ..................................... ..197
OIL PAN ...........................................................199
Oil Pan ................................................................. .199
CONTROL VALVE WITH TCM ........................201
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
201
REAR OIL SEAL ..............................................213
Rear Oil Seal ........................................................ .213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL ......................................................220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............250
Oil Pump .............................................................. .250
Front Sun Gear, 3rd One-Way Clutch ...................252
Front Carrier, Input Clutch, Rear Internal Gear .....254
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ................................................. .
259
High and Low Reverse Clutch ..............................264
Direct Clutch .........................................................266
ASSEMBLY .................................................... ..269
Assembly (1) ........................................................ .269
Adjustment ............................................................282
Assembly (2) .........................................................284
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
291
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
291
General Specification ........................................... .291
Vehicle Speed at Which Gear Shifting Occurs .....291
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... .
291
Stall Speed ............................................................292
Line Pressure ........................................................292
A/T Fluid Temperature Sensor ..............................292
Input Speed Sensor ..............................................292
Output Speed Sensor ...........................................292
Reverse Brake ......................................................292
Total End Play .......................................................292
Torque Converter ..................................................293
Revision: March 2010 2008 QX56
TM-20
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
TCM Function
INFOID:0000000001603990
The function of the TCM is to:
• Receive input signals sent from various switches and sensors.
• Determine required line pressure, shifting poi nt, lock-up operation, and engine brake operation.
• Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating conditions through vari ous sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
1. Front brake 2. Input clutch3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear12. Input shaft
13. Mid internal gear 14. Front internal gear15. Rear carrier
16. Rear sun gear 17. Mid sun gear18. Front carrier
19. Mid carrier 20. Rear internal gear21. Output shaft
22. Parking gear 23. Parking pawl
SCIA1519E
Revision: March 2010 2008 QX56
A/T CONTROL SYSTEMTM-21
< FUNCTION DIAGNOSIS >
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CONTROL SYSTEM DIAGRAM
CAN CommunicationINFOID:0000000001603991
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-4,
"System Description".
SENSORS (or SIGNALS)
⇒TCM
⇒ACTUATORS
Transmission range switch
Accelerator pedal position sensor
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Output speed sensor
Vehicle speed signal
Stop lamp switch signal
Input speed sensor
1st position switch signal
4th position switch signal
ATF pressure switch 2 signal
Tow mode switch signal Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-III co
mmunication
line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch sole-
noid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
JSDIA1315GB
Revision: March 2010
2008 QX56
TM-22
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
Input/Output Signal of TCM
INFOID:0000000001603992
*1: Spare for output speed sensor
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: CAN comm unications
Line Pressure ControlINFOID:0000000001603993
• When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the TCM
controls the line pressure solenoid.
Control item Line
pressure control Ve h i c l e
speed
control Shift
control Lock-up
control Engine
brake
control Fail-safe
function (*3) Self-diag-
nostics
function
Input Accelerator pedal position signal
(*4)XXXXXXX
Output speed sensor A/T X X X X X X
Output speed sensor MTR
(*1) (*4)XXXX X
Closed throttle position signal
(*4)(*2) X (*2) X X (*2) XX
Wide open throttle position signal
(*4)(*2) X (*2) X (*2) XX
Input speed sensor 1 X XXX X
Input speed sensor 2
(for 4th speed only) X
XXX X
Engine speed signals
(*4)XX
Transmission range switch XXXXXXX
A/T fluid temperature sensors 1, 2 X X X X X X X
ASCD Operation signal
(*4)XXXX
Overdrive cancel sig-
nal
(*4)XX X
TCM power supply voltage signal X X X X X X
Out-
put Direct clutch solenoid
X XX X
Input clutch solenoid X XX X
High and low reverse clutch sole-
noid XX
XX
Front brake solenoid X XX X
Low coast brake solenoid (ATF
pressure switch 2) XX
XXX
Line pressure solenoid XXXXXXX
TCC solenoid XX X
Starter relay XX
Revision: March 2010 2008 QX56
TM-24
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
set according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlINFOID:0000000001603994
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained.
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
PCIA0010E
PCIA0011E
PCIA0012E
Revision: March 2010 2008 QX56
DIAGNOSIS SYSTEM (TCM)TM-33
< FUNCTION DIAGNOSIS >
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2GR INCORRECT RA-
TIO • A/T cannot shift to 2nd gear
P0732 P0732TM-56
3GR INCORRECT RA-
TIO• A/T cannot shift to 3rd gear
P0733 P0733TM-58
4GR INCORRECT RA-
TIO• A/T cannot shift to 4th gear
P0734 P0734TM-60
5GR INCORRECT RA-
TIO• A/T cannot shift to 5th gear
P0735 P0735TM-62
TORQUE CONVERT-
ER• Normal voltage not applied to solenoid due to cut line,
short, or the like P0740 P0740
TM-63
TORQUE CONVERT-
ER• A/T cannot perform lock-up even if electrical circuit is
good.
• TCM detects as irregular by comparing difference val- ue with slip rotation. P0744 P0744*2
TM-66
PC SOLENOID A• Normal voltage not applied to solenoid due to cut line,
short, or the like
• TCM detects as irregular by comparing target value with monitor value. P0745 P0745
TM-67
TP SENSOR• TCM does not receive the proper accelerator pedal po-
sition signals (input by CAN communication) from
ECM. P1705 P1705
TM-69
TRANS FLUID TEMP
SEN• During running, the ATF temperature sensor signal
voltage is excessively high or low P1710 P0710
TM-71
VEHICLE SPEED SIG-
NAL• Signal (CAN communication) from vehicle speed sen-
sor MTR not input due to cut line or the like
• Unexpected signal input during running P1721
—TM-74
INTERLOCK • Except during shift change, the gear position and ATF
pressure switch states are monitored and comparative
judgement made. P1730 P1730
TM-76
1ST E/BRAKING• Each ATF pressure switch and solenoid current is
monitored and if a pattern is detected having engine
braking 1st gear other than in the "1" position, a mal-
function is detected. P1731
—TM-78
INPUT CLUTCH SOLE-
NOID • Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like
• TCM detects as irregular by comparing target value with monitor value. P1752 P1752
TM-80
FR BRAKE SOLENOID• Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like
• TCM detects as irregular by comparing target value with monitor value. P1757 P1757
TM-82
DRCT CLUTCH SOLE-
NOID• Normal voltage not applied to solenoid due to cut line,
short, or the like
• TCM detects as irregular by comparing target value with monitor value. P1762 P1762
TM-84
HLR CLUTCH SOLE-
NOID• Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like
• TCM detects as irregular by comparing target value with monitor value. P1767 P1767
TM-86
L C BRAKE SOLENOID• Normal voltage not applied to solenoid due to function-
al malfunction, cut line, short, or the like P1772 P1772
TM-88
Items (CONSULT-III
screen terms) Malfunction is detected when... TCM self-di-
agnosis OBD-II (DTC)
Reference page
“TRANSMIS-
SION” with
CONSULT-III MIL indicator
lamp*1, “EN-
GINE” with
CONSULT-III or
GST
Revision: March 2010 2008 QX56
TM-34
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (TCM)
*1: Refer to EC-55, "Malfunction Indicator Lamp (MIL)".
*2:These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.
DATA MONITOR MODE
Display Items List
X: Standard, —: Not applicable
LC/B SOLENOID FNCT • TCM detects an improper voltage drop when it tries to
operate the solenoid valve.
• Condition of ATF pressure switch 2 is different from
monitor value, and relation between gear position and
actual gear ratio is irregular. P1774 P1774*2
TM-90
NO DTC IS DETECTED
FURTHER TESTING
MAY BE REQUIRED• No NG item has been detected.
XX
Items (CONSULT-III
screen terms) Malfunction is detected when... TCM self-di-
agnosis OBD-II (DTC)
Reference page
“TRANSMIS-
SION” with
CONSULT-III MIL indicator
lamp*1, “EN-
GINE” with
CONSULT-III or
GST
Monitored item (Unit) Monitor Item Selection
Remarks
ECU IN-
PUT SIG-
NALS MAIN SIG-
NALS SELEC-
TION
FROM
MENU
VHCL/S SE·A/T (km/h) XXX Output speed sensor
VHCL/S SE·MTR (km/h) X— X
ACCELE POSI (0.0/8) X— X Accelerator pedal position signal
THROTTLE POSI (0.0/8) XXXDegree of opening for accelerator recognized by
the TCM
For fail-safe operation, the specific value used
for control is displayed.
CLSD THL POS (ON-OFF display) X— X
Signal input with CAN communications
W/O THL POS (ON-OFF display) X— X
BRAKE SW (ON-OFF display) X— X Stop lamp switch
GEAR —XXGear position recognized by the TCM updated
after gear-shifting
ENGINE SPEED (rpm) XXX
INPUT SPEED (rpm) XXX
OUTPUT REV (rpm) XXX
GEAR RATIO —XX
TC SLIP SPEED (rpm) —XXDifference between engine speed and torque
converter input shaft speed
F SUN GR REV (rpm) —— X
F CARR GR REV (rpm) —— X
ATF TEMP SE 1 (V) X— X
ATF TEMP SE 2 (V) X— X
ATF TEMP 1 (° C) —XX
ATF TEMP 2 (° C) —XX
BATTERY VOLT (V) X— X
ATF PRES SW 1 (ON-OFF display) XXX Not mounted but displayed.
Revision: March 2010 2008 QX56