EC-706
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
●
Specification data ar e reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly relate d to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the
ignition timing not being adjusted to the specification data. This IGN TIMING moni tors the data calculated by the ECM according to the signals
input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED Run engine an d compare CONSULT-III value with the tachometer indication.Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-709
.
B/FUEL SCHDL See EC-709
.
A/F ALPHA-B1
A/F ALPHA-B2 See
EC-709
.
COOLAN TEMP/S Engine: After warming up More than 70 °C (158 °F)
A/F SEN1 (B1)
A/F SEN1 (B2) Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
HO2S2 (B1)
HO2S2 (B2) Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load 0 - 0.3V
←→ Approx. 0.6 -
1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2) Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load LEAN
←→ RICH
VHCL SPEED SE Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication. Almost the same speed as
speedometer indication
BATTERY VOLT Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1 Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.0 - 4.8V
ACCEL SEN 2* Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.3 - 1.2V
Accelerator pedal: Fully depressed 3.9 - 4.8V
TP SEN 1-B1
TP SEN 2-B1* Ignition switch: ON
(Engine stopped)
Selector lever: D Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS Ignition switch: ON
(Engine stopped) Accelerator pedal:
Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)
ON
P/N POSI SW Ignition switch: ON Selector lever: P or N ON
Selector lever: Except above OFF
PW/ST SIGNAL Engine: After warming up, idle the
engine Steering wheel: Not being turned OFF
Steering wheel: Being turned ON
LOAD SIGNAL Ignition switch: ON Rear window defogger switch: ON
and/or lighting switch: 2nd position
ON
Rear window defogger switch and lighting
switch: OFF OFF
IGNITION SW Ignition switch: ON → OFF → ON ON → OFF → ON
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TROUBLE DIAGNOSIS - SPECIFICATION VALUEEC-709
< SERVICE INFORMATION > [VK45DE]
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TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000001326536
The specification (SP) value indicates the tolerance of
the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode with CONSULT-III during normal operation of the Engine Control System. When the value in
“SPEC” of “DATA MONITOR” mode is within the SP val ue, the Engine Control System is confirmed OK. When
the value in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may
have one or more malfunctions.
The SP value is used to detect malfunctions that may af fect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc- tion)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionINFOID:0000000001326537
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm
2, 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30 °C (68 - 86 °F)
Engine coolant temperature: 75 - 95 °C (167 - 203 °F)
Transmission: Warmed-up
- After the engine is warmed up to normal operating temper ature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60 °C (140 °F).
Electrical load: Not applied
- Rear window defogger switch, air conditioner switch, li ghting switch are OFF. Steering wheel is straight
ahead.
Engine speed: Idle
Inspection ProcedureINFOID:0000000001326538
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-658, "
Basic Inspection".
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2” and “MAS A/F SE-B1” in “SPEC” of “DATA
MONITOR” mode with CONSULT-III.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-710, "
Diagnosis Procedure".
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EC-922
< SERVICE INFORMATION >[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-III.
5. Touch “START”. If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “ SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
922, "Diagnosis Procedure".
Overall Function CheckINFOID:0000000001326761
Use this procedure to check the overall monitoring func tion of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system pressure sensor signal) and ground.
6. Check EVAP control system pre ssure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1 minute.
8. Verify that EVAP control system pressure sensor va lue stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
9. If NG, go to EC-922, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001326762
1.CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3.
NG >> Replace EVAP canister.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S 70 - 100 °C (158 - 212 °F)
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB1109E
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ELECTRICAL LOAD SIGNALEC-1147
< SERVICE INFORMATION > [VK45DE]
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ELECTRICAL LOAD SIGNAL
DescriptionINFOID:0000000001327048
The electrical load signal (Headlamp switch signal, r
ear window defogger switch signal, etc.) is transferred
through the CAN communication line from BCM to ECM via IPDM E/R.
CONSULT-III Reference Val ue in Data Monitor ModeINFOID:0000000001327049
Specification data are reference values.
Diagnosis ProcedureINFOID:0000000001327050
1.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
1. Turn ignition switch ON.
2. Connect CONSULT-III and select “DATA MONITOR” mode.
3. Select “LOAD SIGNAL” and check indication under the following conditions.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” indication under the following conditions.
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
Select “HEATER FAN SW” and check indication under the following conditions.
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
4.CHECK REAR WINDOW DEFOGGER SYSTEM
MONITOR ITEM CONDITION SPECIFICATION
LOAD SIGNAL Ignition switch: ON Rear window defogger switch: ON
and/or lighting switch: 2nd position
ON
Rear window defogger switch and lighting
switch: OFF OFF
HEATER FAN SW Engine: After warming up, idle the
engine Heater fan switch: ON ON
Heater fan switch: OFF OFF
Condition Indication
Rear window defogger switch: ON ON
Rear window defogger switch: OFF OFF
Condition Indication
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
Condition Indication
Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
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EC-1196
< SERVICE INFORMATION >[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel PressureINFOID:0000000001327089
Idle Speed and Ignition TimingINFOID:0000000001327090
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000001327091
Mass Air Flow SensorINFOID:0000000001327092
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorINFOID:0000000001327093
Engine Coolant Te
mperature SensorINFOID:0000000001327094
Fuel Tank Temperature SensorINFOID:0000000001327095
Fuel pressure at idling kPa (kg/cm2, psi) Approximately 350 (3.57, 51)
Target idle speed No load* (in P or N position) 650
±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 12 ° ± 5 ° BTDC
Condition Calculated load value% (Using CONSULT-III or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-III or GST) 2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance k Ω
25 (77) 1.800 - 2.200
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Temperature °C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
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EI-1
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CONTENTS
EXTERIOR & INTERIOR
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Procedure without Cowl Top Cover ......3
Precaution for Work ..................................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
5
Work Flow ........................................................... ......5
Generic Squeak and Rattle Troubleshooting ............7
Diagnostic Worksheet ...............................................9
CLIP AND FASTENER .......................................11
Clip and Fastener ................................................ ....11
FRONT BUMPER ...............................................14
Component Parts Location .................................. ....14
Removal and Installation .........................................15
REAR BUMPER .................................................17
Component Parts Location .................................. ....17
Removal and Installation .........................................18
FRONT GRILLE .................................................22
Component Parts Location .................................. ....22
Removal and Installation .........................................22
COWL TOP .........................................................23
Component Parts Location .................................. ....23
Removal and Installation .........................................23
FENDER PROTECTOR ......................................24
Component Parts Location .................................. ....24
Removal and Installation .........................................24
DOOR OUTSIDE MOLDING .............................25
Component Parts Location .................................. ....25
Removal and Installation .........................................25
DOOR OUTSIDE LOWER MOLDING ...............26
Component Parts Location ......................................26
Removal and Installation .........................................26
DOOR PARTING SEAL ....................................27
Component Parts Location ......................................27
Removal and Installation .........................................27
CENTER MUD GUARD .....................................29
Component Parts Location ......................................29
Removal and Installation .........................................29
WINDSHIELD MOLDING ..................................30
Component Parts Location ......................................30
Removal and Installation .........................................30
BACK DOOR WINDOW MOLDING ..................31
Component Parts Location .................................. ....31
Removal and Installation .........................................31
ROOF SIDE MOLDING .....................................32
Component Parts Location ......................................32
Removal and Installation .........................................32
ROOF RAIL .......................................................33
Component Parts Location ......................................33
Removal and Installation .........................................33
BACK DOOR FINISHER ...................................35
Component Parts Location ......................................35
Removal and Installation .........................................35
DOOR FINISHER ..............................................36
Component Parts Location ......................................36
Removal and Installation .........................................36
BODY SIDE TRIM .............................................38
Component Parts Location ......................................38
Removal and Installation .........................................38
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DOOR OUTSIDE MOLDINGEI-25
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DOOR OUTSIDE MOLDING
Component Parts LocationINFOID:0000000001328065
Removal and InstallationINFOID:0000000001529400
FRONT DOOR OUTSIDE MOLDING
Removal
1. Open windows fully.
2. Remove door mirror. Refer to GW-87, "
Removal and Installation".
3. Disconnect pawl on rear edge of molding.
4. Lift up to upper side, and remove molding.
Installation
Install in the reverse order of removal.
REAR DOOR OUTSIDE MOLDING
Removal
1. Open windows fully.
2. Disconnect pawl on front edge and rear edge of molding.
3. Lift up to upper side, and remove molding.
Installation
Install in the reverse order of removal.
CAUTION:
Be careful not to apply excessive force when removing because it is easy deform parts.
After removal, visually inspect molding, and it is deformed, replace it with new molding.
1. Rear door outside molding 2. Rear door panel 3. Front door panel
4. Front door outside molding
PIIA4949E
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BACK DOOR WINDOW MOLDINGEI-31
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BACK DOOR WINDOW MOLDING
Component Parts LocationINFOID:0000000001328070
Removal and InstallationINFOID:0000000001529405
REMOVAL
Remove back door window molding. Refer to GW-13, "Removal and Installation".
NOTE:
Apply a strip of protective tape along the contour of ba ck door window glass (molding) to prevent paint surface
from being damaged.
INSTALLATION
Install back door window molding. Refer to GW-13, "Removal and Installation".
NOTE:
Clean adhesive portion of back door window glass and around circumference with white gasoline.
Apply dam rubber to upper and side surfaces of glass.
Attach back door window molding to side face of glass.
Back door window molding should not overlap on the surface of back door window glass.
1. Dam rubber 2. Back door window glass 3. Bond
4. Back door outer panel 5. Back door inner panel 6. Back door window molding
7. Clip 8. Back door panel
PIIA9191E
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