EC-1174
< SERVICE INFORMATION >[VK45DE]
IGNITION SIGNAL
Harness for open or short between IPDM E/R and condenser
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between condenser terminal 2 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9.CHECK CONDENSER
Refer to EC-1175, "
Component Inspection"
OK or NG
OK >> GO TO 10.
NG >> Replace condenser.
10.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V
1. Reconnect all harness connectors disconnected.
2. Disconnect ignition coil harness connector.
3. Turn ignition switch ON.
4. Check voltage between ignition coil terminal 3 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
Harness connector F49
Harness for open or short between ignition coil and harness connector F49 Continuity should exist.
: Vehicle front 1. Ignition coil
(With power transistor)
(Bank 2)2. Ignition coil
(With power transistor)
(Bank 1)
Voltage: Battery voltage
PBIB3234E
PBIB0138E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
IGNITION SIGNALEC-1175
< SERVICE INFORMATION > [VK45DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
>> Repair or replace harness or connectors.
12.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to power in harness or connectors.
13.CHECK IGNITION COIL OUTPUT SI GNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 46, 60, 61, 62, 65, 79, 80, 81 and ignition coil terminal
1. Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-1175, "
Component Inspection".
OK or NG
OK >> GO TO 15.
NG >> Replace ignition coil with power transistor.
15.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001327071
IGNITION COIL WITH POWER TRANSISTOR
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
4. If NG, replace ignition coil with power transistor.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected. Continuity should exist.
Continuity should exist.
Terminal No. (Polarity) Resistance
Ω [at 25 °C (77 °F)]
1 and 2 Except 0 or ∞
1 and 3 Except 0
2 and 3
PBIB0847E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-1176
< SERVICE INFORMATION >[VK45DE]
IGNITION SIGNAL
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to releas e fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for five seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
16. Crank engine for about three seconds, and check whether spark is generated between the spark plug and the grounded metal
portion.
CAUTION:
Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals 1 and 2.
Removal and InstallationINFOID:0000000001327072
IGNITION COIL WITH POWER TRANSISTOR
Refer to EM-187.
Spark should be generated.
PBIB1482E
PBIB2325E
Resistance: Above 1 M
Ω [at 25 °C (77 °F)]
PBIB0794E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-1180
< SERVICE INFORMATION >[VK45DE]
REFRIGERANT PRESSURE SENSOR
1. Disconnect refrigerant pressu
re sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between refrigerant pressure sensor terminal 1 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E17, F47
Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between refrigerant pressure sensor terminal 3 and ECM terminal 67. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E17, F47
Harness for open or short between ECM and refrigerant pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK REFRIGERANT PRESSURE SENSOR INPU T SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 70 and refrigerant pressure sensor terminal 2. Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
PBIB1492E
Voltage: Approximately 5V
PBIB0188E
Continuity should exist.
Continuity should exist.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-1184
< SERVICE INFORMATION >[VK45DE]
SNOW MODE SWITCH
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK SNOW MODE SWIT
ICH OVERALL FUNCTION-II
1. Turn ignition switch ON.
2. Start engine.
3. Check the snow indicator lamp under the following condition.
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
3.CHECK DTC WITH “UNIFIED METER AND A/C AMP.”
Refer to DI-27, "
CONSULT-III Function (METER/M&A)".
OK or NG
OK >> GO TO 4.
NG >> Go to DI-26
.
4.CHECK SNOW MODE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect snow mode switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between snow mode switch terminal 1 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
10A fuse
Harness for open or short between snow mode switch and fuse.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK SNOW MODE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “unified meter and A/C amp.” harness connector.
3. Check harness continuity between snow mode switch terminal 4 and “unified meter and A/C amp.” termi-
nal 12. Refer to Wiring Diagram.
CONDITION INDICATION
Snow mode switch: ON ON
Snow mode switch: OFF OFF
CONDITION INDICATOR LAMP
Snow mode switch: ON Illuminated
Snow mode switch: OFF Not illuminated
Voltage: Battery voltage.
PBIB2562E
Continuity should exist.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-1192
< SERVICE INFORMATION >[VK45DE]
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
2. Disconnect VIAS control sol
enoid valve (1) harness connector.
- Vacuum tank (2)
3. Turn ignition switch ON.
4. Check voltage between VIAS control solenoid valve terminal 1 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E211, M41
Harness connectors M82, F102
IPDM E/R connector E7
10A fuse
Harness continuity between IPDM E/R and VIAS control solenoid valve
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK VIAS CONTROL SOLENOID VALVE OUTP UT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK VIAS CONTROL SOLENOID VALVE
Refer to EC-1193, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace VIAS control solenoid valve.
10.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
PBIB3236E
Voltage: Battery voltage
PBIB0173E
Continuity should exist.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-242
< SERVICE INFORMATION >[VK45DE]
CYLINDER BLOCK
Refer to
GI-8, "Component" for symbols in the figure.
Disassembly and AssemblyINFOID:0000000001325804
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, note with difference in steps and etc.
1. Remove engine assembly from vehicle, and separa te front suspension member, transmission and front
final drive from engine. Refer to EM-237, "
Component".
2. Remove the parts that may restrict installation of engine to widely use engine stand. NOTE:
The procedure is described assuming that you use wi dely use engine holding the surface, to which trans-
mission is installed.
a. Remove drive plate. Holding ring gear with ring gear stopper (SST).
Loosen mounting bolts diagonally order.
CAUTION:
Do not disassemble drive plate.
Do not place drive plate with signal plate facing down.
When handling signal plate, take care not to damage or scratch it.
Handle signal plate in a manner that prevents it from becoming magnetized.
b. Remove engine rear plate.
3. Lift engine with hoist to install it onto widely use engine stand. CAUTION:
Use engine stand that has a load capacity [approximately 240 kg ( 529 lb) or more] large enough for
supporting the engine weight.
If the load capacity of stand is not adequate, remo ve the following parts beforehand to reduce the poten-
tial risk of overturning stand.
- Intake manifolds (upper and lower): Refer to EM-175, "
Component".
- Exhaust manifold: Refer to EM-179, "
Component".
- Fuel tube and fuel injector assembly: Refer to EM-190, "
Component".
22. Main bearing 23. Rear plate 24. Crankshaft
25. Pilot converter 26. Drive plate 27. Thrust bearing
28. Side bolt 29. Reinforcement plate 30. Crankshaft position sensor (POS)
31. O-ring 32. Rear oil seal 33. Rear oil seal retainer
A.Refererence: Installed on transmis-
sion B. Refer to
EM-242
C. Right bank
D. Cylinder block heater (For Canada) E. Chamfered F. Crankshaft side : Engine front
PBIC1656E
PBIC2367E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
GW-18
< SERVICE INFORMATION >
POWER WINDOW SYSTEM
The one is applied only for front doors and the other is for all doors.
POWER WINDOW SERIAL LINK
Power window main switch, front power window switch (passenger side), and BCM transmit and receive the
signal by power window serial link.
The under mentioned signal is transmitted from BCM to power window main switch and front power window
switch (passenger side)
Keyless power window down signal.
The under mentioned signal is transmitted from power window main switch to front power window switch (pas-
senger side)
Front passenger side door window operation signal.
Power window control by key cylinder switch signal.
Power window lock signal.
Retained power operation signal.
POWER WINDOW LOCK
The power window lock is designed to lock operation of all windows except for driver side door window.
When the lock position, ground of the rear power window switches in the power window main switch is discon-
nected. The power window lock signal is transmitted to front power window switch (passenger side) by power
window serial link. This prevents t he power window motors from operating.
RETAINED POWER OPERATION
When the ignition switch is turned to the OFF position from ON or START position.
Power is supplied for 45 seconds
through BCM terminal 53
to power window main switch terminal 10
to rear power window switch (LH and RH) terminals 1.
When power and ground are supplied, the BCM conti nues to be energized, and the power window can be
operated.
The retained power operation is canceled when the driver or passenger side door is opened.
RAP signal period can be changed by CONSULT-III. Refer to GW-26, "
CONSULT-III Function".
ANTI-PINCH SYSTEM
Power window main switch and front power window switch (passenger side) monitors the power window motor
operation and the power window position (full closed or other) for driver side and passenger side power win-
dow by the signals from encoder and limit switch in front power window motor (driver side and passenger
side).
When power window main switch detects inte rruption during the following close operation,
automatic close operation when igniti on switch is in the “ON” position
automatic close operation during retained power operation
manual close operation during retained power operation
power window main switch or front power window swit ch (passenger side) controls each power window motor
for open and the power window will be lowered about 150 mm (5.91 in).
POWER WINDOW CONTROL BY THE KEY CYLINDER SWITCH
When ignition key switch is OFF, front power window can be opened or closed by turning the key cylinder
switch UNLOCK / LOCK position more than 1.5 second over condition.
Power window can be opened as the door key cylinder is kept fully turning to the UNLOCK position.
Power window can be closed as the door key cylinder is kept fully turning to the LOCK position.
The power window DOWN stops when the following operations are carried out.
While performing open / close the window, power window is stopped at the position as the door key cylinder is placed on NEUTRAL.
When the ignition switch is turned ON while the power window DOWN is operated.
CAN Communication System DescriptionINFOID:0000000001327964
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication s peed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CA N communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C