TRANSMISSION ASSEMBLYAT-247
< SERVICE INFORMATION >
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26. Remove A/T assembly with transfer from vehicle. Secure torque converter to prevent it from dropping.
Secure A/T assembly to a jack.
27. Remove transfer from A/T assembly. Refer to TF-40, "
Removal
and Installation".
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing A/T assembly to the engine assembly, atta ch the fixing bolts in accordance with the following
standard.
For VQ35DE models
For VK45DE models
*1 : No.2 bolt also secures A/T fluid charging pipe and washer.
*2 : No.4 bolt also secures bracket.
(A) : A/T to engine
SCIA2203E
Distance “A”
VQ35DE models : 25.0 mm (0.98 in) or more
VK45DE models : 22.0 mm (0.87 in) or more
SAT017B
Bolt No. 1234
Number of bolts1521
Bolt length
“”mm (in) 55 (2.17) 65 (2.56) 35 (1.38) 40 (1.57)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 47
(4.8, 35) 34
(3.5, 25)
SCIA4600E
Bolt No. 1 2*134*2
Number of bolts 4 1 4 1
Bolt length mm (in) 70 (2.76) 70 (2.76) 65 (2.56) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb) 11 3
(12, 83) 74.0
(7.5, 55) 11 3
(12,83)
SCIA7756E
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AT-248
< SERVICE INFORMATION >
TRANSMISSION ASSEMBLY
Align the positions of tightening bolts for drive plate with those ofthe torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to "COMPO-
NENTS (FOR VQ35DE)" or "COMPONENTS (FOR VK45DE)".
CAUTION:
Do not reuse O-ring and copper washers.
When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
When tightening the tightening bolts for the torque converter
after fixing the crankshaft pulley bolts, be sure to confirm the
tightening torque of the crankshaft pulley mounting bolts.
Refer to EM-65, "
Removal and Installation" (for VQ35DE) or
EM-200, "
Removal and Installation" (for VK45DE)
After converter is installed to drive plate, rota te crankshaft several turns and check to be sure that
transmission rotates fr eely without binding.
Install crankshaft position sensor (POS). Refer to EM-35, "
Component (AWD Models)" (for VQ35DE) or EM-
183, "Component" (for VK45DE).
After completing installation, check A/T fluid leakage, A/T fluid level, and the positions of A/T. Refer to AT- 11 ,
"Checking A/T Fluid", AT-207, "Checking of A/T Position".
SCIA2010E
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FRONT TIMING CHAIN CASEEM-63
< SERVICE INFORMATION > [VQ35DE]
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After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
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EM-82
< SERVICE INFORMATION >[VQ35DE]
TIMING CHAIN
e. Further tighten by 90 degrees. (Angle tightening)
Check the tightening angle by referencing to the notches. Theangle between two notches is 90 degrees.
19. Rotate crankshaft pulley in normal direction (clock wise when viewed from front) to confirm it turns
smoothly.
20. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to GI-44, "
Recommended Chemical Product and Sealant".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside chain tensioner drops af ter removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness. Noise
will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC4821E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
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CAMSHAFTEM-91
< SERVICE INFORMATION > [VQ35DE]
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4. Crank the engine, and then make sure that engine oil comes out
from camshaft bracket (No. 1) oil hole. End crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from in take valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from camshaft bracket (No. 1) oil hole. Refer to LU-4, "
Lubrication Circuit".
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-4, "
Lubrication Circuit".
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for chec king fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leak age of fuel, or any oil/fluids including engine oil and
engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Valve ClearanceINFOID:0000000001325733
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
PBIC2869E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
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EM-104
< SERVICE INFORMATION >[VQ35DE]
CYLINDER HEAD
e. Turn all cylinder head bolts 90 degrees clockwise (angle tighten-
ing).
CAUTION:
Check the tightening angle by using the angle wrench
(SST). Avoid judgment by vi sual inspection without SST.
Check tightening angle indicated on the angle wrench indica-
tor plate.
f. Turn all cylinder head bolts 90 degrees clockwise again (angle tightening).
4. After installing cylinder head, measure distance between front end faces of cylinder block and cylinder head (left and right
banks).
If measured value is out of the standard, re-install cylinderhead.
5. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC0888E
Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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ENGINE ASSEMBLYEM-113
< SERVICE INFORMATION > [VQ35DE]
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At first, remove the engine and the transmission asse
mbly with front suspension member downward. Then
separate the engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-87, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
How to Handle Battery".
4. Remove the following parts: Engine cover: Refer to EM-19, "
Component".
Front road wheel and tires
Front and rear engine undercover
Front cross bar: Refer to FSU-16, "
Removal and Installation".
Cowl top cover (right): Refer to EI-23, "
Component Parts Location".
Air duct and air cleaner case assembly: EM-17, "
Component".
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove radiator hoses (upper and lower). Refer to CO-13, "
Component".
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding cable (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable harness at v ehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and tem porarily fasten it on vehicle with a rope. Refer to
ATC-120, "
HFC-134a (R-134a) Service Procedure".
5. Disconnect engine room harness connectors shown in the fig- ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
Component".
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-27, "
On-Vehicle Inspection and Service".
CAUTION:
When temporarily securing, keep the reservo ir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room harne ss connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-38, "
Component
Parts Location" and IP-10, "Component Parts Location".
SBIA0472E
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EM-114
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
2. Disconnect engine room harness connectors at unit sides TCM,
ECM and other.
3. Disengage intermediate fixing point. Pull out engine r oom harnesses to engine room side, and temporarily
secure them on engine.
CAUTION:
When pulling out harnesses, take care not to damage harnesses and connectors.
After temporarily securing, cover connectors with vi nyl or similar material to protect against for-
eign material adhesion.
Vehicle Underbody
1. Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses. Install plug to avoid leakage of A/T fluid and power steering fluid.
2. Remove exhaust front tube and center muffler. Refer to EX-3, "
Checking Exhaust System".
3. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft. Refer to PS-12, "
Removal and Installation".
4. Remove tunnel stay. Refer to RSU-5, "
On-Vehicle Inspection and Service".
5. Remove rear propeller shaft. Refer to PR-7, "
On-Vehicle Inspection".
After disconnection, plug the openi ng on transmission assembly side.
6. Disengage A/T control rod at contro l device assembly side. Then, temporarily secure it on the transmis-
sion assembly, so that it does not sag. Refer to AT-205, "
Control Device Removal and Installation".
7. Remove rear plate from oil pan (upper). Then remove bolts fixing drive plate to torque converter. Refer to
EM-30, "
Component (2WD Models)" and AT-241, "Removal and Installation (2WD Models)".
8. Remove transmission joint bolts which pierce at oil pan (upper) lower rear side. Refer to AT-241,
"Removal and Installation (2WD Models)".
9. Remove front stabilizer. Refer to FSU-15, "
Removal and Installation".
10. Separate steering outer sockets from steering knuckle. Refer to PS-17, "
Removal and Installation".
11. Separate transverse links from suspension member and vehicle body. Refer to FSU-13, "
Removal and
Installation" .
Removal Work
1. Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and the transmission assembly.
CAUTION:
Put a piece of wood or someth ing similar as the supporting
surface, secure a completely stable condition.
2. Remove rear engine mounting member bolts.
3. Remove front suspension member mounting nuts. Refer to FSU-5, "
On-Vehicle Inspection and Service".
4. Carefully lower jack, or raise lift to remove t he engine, the transmission assembly and front suspension
member. When performing work, observe the following caution:
CAUTION:
Confirm there is no interference with the vehicle.
SBIA0473E
PBIC0804E
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