EC-658
< SERVICE INFORMATION >[VK45DE]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
Basic InspectionINFOID:0000000001326515
1.INSPECTION START
1. Check service records for any recent repairs that ma y indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK TARGET IDLE SPEED
With CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
SEF983U
SEF976U
SEF977U
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BASIC SERVICE PROCEDUREEC-663
< SERVICE INFORMATION > [VK45DE]
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1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000001326520
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l
earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control ac tuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000001326521
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 99 °C (158 - 210 °F)
PNP switch: ON
Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- With CONSULT-III: drive vehicle unt il “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
- Without CONSULT-III: driv e vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-662, "Accelerator Pedal Released Position Learning".
2. Perform EC-663, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEA RN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
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TROUBLE DIAGNOSISEC-671
< SERVICE INFORMATION > [VK45DE]
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Fail-Safe ChartINFOID:0000000001326525
When the DTC listed below is detected, the EC
M enters fail-safe mode and the MIL lights up.
Priority Detected items (DTC)
1 U1000 U1001 CAN communication line U1010 CAN communication
P0101 P0102 P0103 Mass air flow sensor
P0112 P0113 P0127 Intake air temperature sensor
P0117 P0118 P0125 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
P0128 Thermostat function
P0181 P0182 P0183 Fuel tank temperature sensor
P0327 P0328 P0332 P0333 Knock sensor
P0335 Crankshaft position sensor (POS)
P0340 Camshaft posi tion sensor (PHASE)
P0460 P0461 P0462 P0463 Fuel level sensor
P0500 Vehicle speed sensor
P0605 ECM
P0643 Sensor power supply
P0700 TCM
P0705 Park/neutral position (PNP) switch
P0850 Park/neutral position (PNP) switch
P1610 - P1615 NATS
P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
P0075 P0081 Intake valve timing control solenoid valve
P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
P0441 EVAP control system purge flow monitoring
P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
P0447 P0448 EVAP canister vent control valve
P0451 P0452 P0453 EVAP control system pressure sensor
P0550 Power steering pressure sensor
P0603 ECM power supply
P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1757 P1762 P1767
P1772 P1774 A/T related sensors, solenoid valves and switches
P1140 P1145 Intake valve timing control position sensor
P1217 Engine over temperature (OVERHEAT)
P1805 Brake switch
P2100 P2103 Throttle control motor relay
P2101 Electric throttle control function
P2118 Throttle control motor
3 P0011 P0021 Intake valve timing control P0171 P0172 P0174 P0175 Fuel injection system function
P0300 - P0308 Misfire
P0420 P0430 Three way catalyst function
P0442 P0456 EVAP co ntrol system (SMALL LEAK, VERY SMALL LEAK)
P0455 EVAP control system (GROSS LEAK)
P0506 P0507 Idle speed control system
P1148 P1168 Closed loop control
P1211 TCS control unit
P1212 TCS communication line
P1421 Cold start control
P1564 ICC steering switch / ASCD steering switch
P1568 ICC command value
P1572 ICC brake switch / ASCD brake switch
P1574 ICC vehicle speed sensor / ASCD vehicle speed sensor
P1715 Turbine revolution sensor
P1800 VIAS control solenoid valve
P2119 Electric throttle control actuator
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EC-674
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Vehicle speed signal circuit 2 3 3 3
EC-992
Power steering pressure sensor circuit 2 3 3EC-998
ECM 22333333333EC-1003,
EC-1007
Intake valve timing control solenoid valve cir-
cuit 32 13223 3
EC-754
PNP switch circuit 3 3 3 3 3 EC-1014
Refrigerant pressure sensor circuit 2 3 3 4EC-1177
Electrical load signal circuit 3EC-1147
Air conditioner circuit 223333333 3 2AT C - 3 2
VIAS control solenoid valve circuit 1EC-1080
ABS actuator and electric unit (control unit) 4EC-1028
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISEC-681
< SERVICE INFORMATION > [VK45DE]
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: Vehicle front
1. Fuel pump fuse 2. IPDM E/R 3. ICC brake hold relay (ICC models only)
4. Crankshaft position sensor (POS) 5. Power steering pressure sensor 6. EVAP canister vent control valve
7. EVAP canister 8. EVAP control system pressure sensor
PBIB3228E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISEC-683
< SERVICE INFORMATION > [VK45DE]
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1. ECM 2. Accelerator pedal position sensor 3. Stop lamp switch
4. ICC brake switch
(models with ICC)
ASCD brake switch
(models with ASCD) 5. Fuel level sensor unit and fuel pump
harness connector 6. ICC steering switch
(models with ICC)
ASCD steering switch
(models with ASCD)
7. MAIN switch 8. DISTANCE switch (ICC models only)9. CANCEL switch
10. SET/COAST switch 11. RESUME/ACCELERATE switch
PBIB3229E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-688
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
5L/BThrottle control motor
(Open) [Ignition switch: ON]
Engine stopped
Selector lever: D
Accelerator pedal: Fully depressed 0 - 14V
6R Heated oxygen sensor 2
heater (Bank 1) [Engine is running]
Engine speed: Below 3,600 rpm after the fol-
lowing conditions are met
- Engine: After warming up
- Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load 0 - 1.0V
[Ignition switch: ON]
Engine stopped
[Engine is running]
Engine speed: Above 3,600 rpm BATTERY VOLTAGE
(11 - 14V)
10 OR Intake valve timing control
solenoid valve (Bank 1) [Engine is running]
Warm-up condition
Idle speed BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Warm-up condition
Engine speed: 2,000rpm 7 - 12V
11 B R Intake valve timing control
solenoid valve (Bank 2) [Engine is running]
Warm-up condition
Idle speed BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Warm-up condition
Engine speed: 2,000rpm 7 - 12V
12 R/G Power steering pressure
sensor [Engine is running]
Steering wheel: Being turned
0.5 - 4.5V
[Engine is running]
Steering wheel: Not being turned 0.4 - 0.8V
TER-
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NAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
PBIB1105E
PBIB1790E
PBIB1790E
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EC-692
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
51 L/W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed 1.0 - 1.3V
[Engine is running]
Warm-up condition
Engine speed: 2,500 rpm 1.6 - 2.0V
53 R/L Intake valve timing control
position sensor (Bank 2) [Engine is running]
Warm-up condition
Idle speed 0 - 1.0V
[Engine is running]
Engine speed: 2,000 rpm 0 - 1.0V
55 W/R Heated oxygen sensor 2
(Bank 1) [Engine is running]
Revving engine from idle to 3,000 rpm quick-
ly after the following conditions are met
- Engine: After warming up
- After keeping the engine speed between
3,500 and 4,000 rpm for 1 minute and at idle
for 1 minute under no load 0 - Approximately 1.0V
57 G A/F sensor 1 (Bank 2) [Engine is running]
Warm-up condition
Idle speed Approximately 2.6V
58 L Approximately 2.3V
76 R Approximately 3.1V
77 OR Approximately 2.3V
66 B Sensor ground
(Throttle position sensor) [Engine is running]
Warm-up condition
Idle speed Approximately 0V
67 B/W Sensor ground [Engine is running]
Warm-up condition
Idle speed Approximately 0V
68 SB Sensor power supply
(Power steering pressure
sensor) [Ignition switch: ON]
Approximately 5V
69 R Throttle position sensor 2 [Ignition switch: ON]
Engine stopped
Selector lever: D
Accelerator pedal: Fully released
Less than 4.75V
[Ignition switch: ON]
Engine stopped
Selector lever: D
Accelerator pedal: Fully depressed More than 0.36V
70 L/R Refrigerant pressure sensor [Engine is running]
Warm-up condition
Both A/C switch and blower fan motor switch: ON (Compressor operates) 1.0 - 4.0V
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COLOR ITEM CONDITION DATA (DC Voltage)
PBIB2046E
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