EM-18
< SERVICE INFORMATION >[VQ35DE]
AIR CLEANER AND AIR DUCT
INSTALLATION
Note the following, and install in the reverse order of removal.
Align marks. Attach each joint. Screw clamps firmly.
To position air cleaner case, refer to
EM-18, "
Changing Air Cleaner Filter".
Changing Air Cleaner FilterINFOID:0000000001325709
INSPECTION
Check status (fouling, damage, etc.) of air cleaner filter at power duct
hole.
REMOVAL
Removal in the order below.
1. Remove air duct (inlet) from air cleaner case.
2. Disconnect harness connector from mass air flow sensor.
3. Loosen clamp bolts of air hose.
4. Remove mounting bolts for air cleaner case. Remove air cleaner
case/mass air flow sensor/air hose assembly.
5. Unhook clips and open air cleaner case, and remove air cleaner filter.
INSTALLATION
Note the following, and install in the reverse order of removal.
If grommet at bottom of air cleaner case comes off together with air
cleaner case, fix it to vehicle before installation.
Look at internal bottom face through power duct hole, and position air cleaner case with resonator upper end circle and air cleaner
case round hole aligned. Then push air cleaner case straight
down.
At this time, check by hand if protrusion at bottom of air cleaner
case has been inserted into grommet on vehicle side.
Clip power duct with bulge on reverse side of lower end engaged with air cleaner case.
SBIA0463E
SBIA0464E
KBIA0954E
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OIL PAN AND OIL STRAINEREM-31
< SERVICE INFORMATION > [VQ35DE]
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Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
7. Remove engine cover with power tool. Refer to EM-19, "
Component".
8. Remove air hose from air duct to mass air flow sens or side and electric throttle control actuator side.
Refer to EM-17, "
Component".
9. Removal engine rear lower slinger, and install engine rear slinger [SST: 10006 31U00 ( — )] to sling engine assembly for positioning. Refer to EM-7, "
Special Service Tool".
10. Remove front suspension member. Refer to FSU-16, "
Removal and Installation".
11. Remove drive belts. Refer to EM-15, "
Removal and Installation".
12. Remove alternator stay. Refer to SC-19, "
System Description".
13. Remove starter motor. Refer to SC-8, "
System Description".
14. Remove idler pulley and bracket assembly. Refer to EM-64, "
Component".
15. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-12, "
Com-
ponent".
16. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT-241, "
Removal and
Installation (2WD Models)".
17. Remove crankshaft position sensor (POS). CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location wh ere they are exposed to magnetism.
18. Remove oil filter, as necessary. Refer to LU-8, "
Removal and Installation".
19. Remove oil cooler, as necessary. Refer to LU-12, "
Component".
20. Remove oil pan (lower) as follows:
a. Loosen mounting bolts in reverse order as shown in the figure to remove.
b. Insert the seal cutter (SST) between oil pan (upper) and oil pan (lower).
CAUTION:
Be careful not to damage the mating surfaces.
Do not insert a screwdriver, this will damage the mating
surfaces.
c. Slide the seal cutter by tapping on the side of tool with a ham- mer. Remove oil pan (lower).Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
PBIC0782E
SEM960F
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-36
< SERVICE INFORMATION >[VQ35DE]
OIL PAN AND OIL STRAINER
Removal and Installation (AWD Models)
INFOID:0000000001325719
REMOVAL
CAUTION:
To avoid the danger of being scalded, never drain engine oil when the engine is hot.
NOTE:
To remove oil pan (lower) only, take step 5, then st ep 24. Removal of step 1, hood assembly (step 2) and step
4 are unnecessary.
1. Remove front tire.
2. Remove hood assembly. Refer to BL-13, "
Fitting Adjustment".
3. Remove front and rear engine undercover with power tool.
4. Remove front cross bar with power tool. Refer to FSU-5, "
On-Vehicle Inspection and Service".
5. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
7. Remove engine cover with power tool. Refer to EM-19, "
Component".
8. Remove air hose from air duct to mass air flow s ensor side and electric throttle control actuator side.
Refer to EM-17, "
Component".
9. Remove drive belts. Refer to EM-15, "
Removal and Installation".
10. Remove front drive shaft (LH and RH) and side shaft. Refer to FAX-13, "
On-Vehicle Inspection".
11. Remove side shaft. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
12. Removal engine rear lower slinger, and install engine rear slinger [SST: 10006 31U00 ( — )] to sling engine assembly for positioning. Refer to EM-7, "
Special Service Tool".
13. Remove front suspension member. Refer to FSU-16, "
Removal and Installation".
14. Remove engine mounting bracket, engine mounting bracket (lower) and insulator. Refer to EM-112,
"Component (2WD Models)".
15. Remove front propeller shaft. Refer to PR-4, "
On-Vehicle Inspection".
16. Remove oil filter and oil filter bracket. Refer to LU-10, "
Component".
17. Remove alternator stay. Refer to SC-19, "
System Description".
18. Remove idler pulley and bracket. Refer to EM-15, "
Removal and Installation".
19. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-12, "
Com-
ponent".
20. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT-241, "
Removal and
Installation (2WD Models)".
21. Remove front final drive assembly. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
22. Remove starter motor. Refer to SC-8, "
System Description".
1. Oil pan gasket (rear) 2. Oil pan (upper) 3. O-ring
4. Oil pan gasket (front) 5. Oil filter 6. Connector bolt
7. Oil cooler 8. O-ring 9. Relief valve
10. Oil filter bracket 11. Oil filter bracket gasket 12. Oil strainer
13. Drain plug 14. Drain plug washer 15. Oil pan (lower)
16. Rear plate cover 17. Crankshaft position sensor (POS) 18 O-ring (small)
19. O-ring (large) 20. Axle pipe
Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AIR CLEANER AND AIR DUCTEM-173
< SERVICE INFORMATION > [VK45DE]
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AIR CLEANER AND AIR DUCT
ComponentINFOID:0000000001325771
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325772
REMOVAL
1. Remove engine cover with power tool. Refer to EM-169, "Component".
2. Disconnect harness connector from mass air flow sensor.
3. Disconnect vacuum hose and PCV hose.
4. Remove air duct (inlet), power duct, air cleaner case and mass air flow sensor assembly, air duct and res-
onator assembly disconnecting their joints.
Add marks as necessary for easier installation.
5. Remove mass air flow sensor from air cleaner case. CAUTION:
Handle mass air flow sen sor with following cares.
Do not shock it.
Do not disassemble it.
Do not touch its sensor.
1. Power duct 2. Blind plug 3. Clip
4. Air duct (inlet) 5. Air cleaner case 6. Mounting rubber
7. Resonator 8. Air cleaner filter 9. Air cleaner case
10. O-ring 11. Mass air flow sensor 12. Air duct and resonator assembly
13. Vacuum hose 14. PCV hose
A. To VIAS control solenoid valve B. To rocker cover (left bank)
PBIC4551E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-174
< SERVICE INFORMATION >[VK45DE]
AIR CLEANER AND AIR DUCT
INSPECTION AFTER REMOVAL
Inspect air duct and resonator assembly for crack or tear.
If anything found, replace air duct and resonator assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
Align marks. Attach each joint. Screw clamps firmly.
Changing Air Cleaner FilterINFOID:0000000001325773
REMOVAL
1. Remove air duct (inlet), power duct, air cleaner case and mass air flow sensor assembly.
2. Remove air cleaner filter from air cleaner case.
INSTALLATION
Install in the reverse order of removal.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EXHAUST MANIFOLD AND THREE WAY CATALYST
EM-179
< SERVICE INFORMATION > [VK45DE]
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EXHAUST MANIFOLD AND THREE WAY CATALYST
ComponentINFOID:0000000001325776
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325777
REMOVAL
WARNING:
Perform the work, when the exhaust and cooling system h ave completely cooled down.
1. Remove engine cover with power tool. Refer to EM-169, "
Component".
2. Remove front and rear engine undercovers with power tool.
3. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-173, "
Component".
4. Remove front cross bar. Refer to FSU-5, "
On-Vehicle Inspection and Service".
5. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
1. Air fuel ratio sensor 1 (bank 2) 2. Exhaust manifold cover (right bank) 3. Exhaust manifold (right bank)
4. Gasket 5. Exhaust manifold (left bank) 6. Exhaust manifold cover (left bank)
7. Air fuel ratio sensor 1 (bank 1) 8. Three way catalyst cover (right bank) 9. Three way catalyst (right bank)
10. Heated oxygen sensor 2 (bank 2) 11. Gasket 12. Three way catalyst cover (left bank)
13. Heated oxygen sensor 2 (bank 1) 14. Three way catalyst (left bank) 15. Mounting bracket
16. Mounting bracket
A. Protrusion for installation confirma-
tion.
: Above
PBIC4549E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
IGNITION COILEM-187
< SERVICE INFORMATION > [VK45DE]
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IGNITION COIL
ComponentINFOID:0000000001325780
Removal and InstallationINFOID:0000000001325781
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-169, "Component".
2. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-173, "
Component".
3. Disconnect harness connector from ignition coil.
4. Remove ignition coil. CAUTION:
Do not shock it.
INSTALLATION
Install in the reverse order of removal.
1. Ignition coil 2. Spark plug 3. Rocker cover (left bank)
PBIC4748J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-196
< SERVICE INFORMATION >[VK45DE]
ROCKER COVER
ROCKER COVER
ComponentINFOID:0000000001325786
Removal and InstallationINFOID:0000000001325787
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-169, "Component".
2. Release the fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator
assembly. Refer to EM-173, "
Component".
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness brackets from camshaft bracket (No. 6). Refer to EM-211, "
Component".
d. Remove electric throttle control actuator. Refer to EM-175, "
Component".
e. Remove ignition coil. Refer to EM-187, "
Component".
f. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil EM-187, "
Component".
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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