AT-202
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
2. Check A/T fluid condition. Refer to AT-49, "Inspections Before
Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-59,
"Symptom Chart" (Symptom No.50).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to AT-53, "
Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8.CHECK TCM
1. Check TCM input/output signals. Refer to AT-83, "
TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-59,
"Symptom Chart" (Symptom No.50).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
Vehicle Does Not Decele rate by Engine BrakeINFOID:0000000001327382
SYMPTOM:
No engine brake is applied when the gear is shifted from the 2nd to 1st gear.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT-III
Perform self-diagnosis.
Without CONSULT-III
Perform self-diagnosis. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-84, "CONSULT-III Function (TRANSMISSION)",
AT-91, "
Diagnosis Procedure without CONSULT-III".
NO >> GO TO 2.
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SHIFT CONTROL SYSTEMAT-207
< SERVICE INFORMATION >
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1. Disconnect lower lever of control device and control rod.
2. Remove manual lever from A/T assembly.
3. Remove control rod from vehicle.
INSTALLATION
Install in reverse order of removal. Be careful of the following:
After installation is completed, adjust and check A/T position. Refer to AT-207, "
Adjustment of A/T Position"
and AT-207, "Checking of A/T Position".
Adjustment of A/T PositionINFOID:0000000001327385
1. Loosen nut of control rod.
2. Place PNP switch and selector lever in “P” position.
3. While pressing lower lever toward rear of vehicle (in “P” position
direction), tighten nut to the specified torque. Refer to AT-206,
"Control Rod Removal and Installation".
CAUTION:
Do not push the bracket.
Checking of A/T PositionINFOID:0000000001327386
1. Place selector lever in “P” posit ion, and turn ignition switch ON.
2. Check selector lever can be shifted to other than “P” position when brake pedal is depressed. Also check
selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Check the selector lever stops at each position wit h the feel of engagement when it is moved through all
the positions. Check whether or not t he actual position the selector lever is in matches the position shown
by the shift position indicator and the transmission body.
5. The method of operating the lever to individual positions cor- rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Check the back-up lamps illuminate only when lever is placed in the “R” position. Check the back-up lamps does not illuminate
when selector lever is pushed against “R” position in the “P” or
“N” position.
8. Check the engine can only be started with the selector lever in the “P” and “N” positions. (With selector lever in the “P” position,
engine can be started even when selector lever is moved for-
ward and backward.)
9. Check transmission is locked completely in “P” position.
10. When selector lever is set to manual shift gate, check manual mode is displayed on combination meter. Shift selector lever to “+” and “-” sides, and check set shift position changes. (Only while a vehicle is oper-
ating.)
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ON-VEHICLE SERVICEAT-227
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1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Component".
3. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation".
4. Remove control rod. Refer to AT-206, "
Control Rod Removal and Installation".
5. Support A/T assembly with a transmission jack. CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6. Remove rear engine mounting member with power tool. Refer to AT-241, "
Removal and Installation (2WD
Models)".
7. Remove engine mounting insulator (rear). Refer to AT-241, "
Removal and Installation (2WD Models)".
8. Remove tightening bolts for rear extension assembly and trans- mission case.
9. Tap rear extension assembly with soft hammer.
10. Remove rear extension assembly from transmission case. (With needle bearing.)
11. Remove bearing race from output shaft.
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AT-232
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
9. Install bearing race to output shaft.
10. Apply recommended sealant (Genuine Anaerobic Liquid Gasketor equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
11. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly mounting bolts to specified torque. Refer to "COMPONENTS".
CAUTION:
Do not reuse self-sealing bolts.
13. Install engine mounting insulator (rear). Refer to AT-241, "
Removal and Installation (2WD Models)".
14. Install rear engine mounting member. Refer to AT-241, "
Removal and Installation (2WD Models)".
15. Install control rod. Refer to AT-206, "
Control Rod Removal and Installation".
16. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation".
17. Install exhaust front tube and center muffler. Refer to EX-3, "
Component".
18. Install drain plug in oil pan, and then tighten drain plug to the specified torque. Refer to AT-215, "
Control
Valve with TCM and A/T Fluid Temperature Sensor 2".
CAUTION:
Do not reuse drain plug gasket.
19. Pour ATF into A/T assembly. Refer to AT- 11 , "
Changing A/T Fluid".
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ON-VEHICLE SERVICEAT-235
< SERVICE INFORMATION >
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8. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can c ause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT-13, "
A/T Fluid Cooler Cleaning".
9. Support A/T assembly with a transmission jack. CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
10. Remove rear engine mounting member with power tool. Refer to AT-241, "
Removal and Installation (2WD
Models)".
11. Remove tightening bolts for rear extension assembly and trans- mission case.
12. Tap rear extension assembly with soft hammer.
13. Remove rear extension assembly from transmission case. (With needle bearing.)
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ON-VEHICLE SERVICEAT-237
< SERVICE INFORMATION >
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2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clip.
4. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from transmission case and rear extension assembly
mounting surfaces.
5. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator suppor t when assembling the rear
extension assembly.
6. Tighten rear extension assembly mounting bolts to specified torque. Refer to "COMPONENTS".
CAUTION:
Do not reuse self-sealing bolts.
7. Install rear engine mounting member. Refer to AT-241,
"Removal and Installation (2WD Models)".
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
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AIR BREATHER HOSEAT-239
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AIR BREATHER HOSE
Removal and InstallationINFOID:0000000001327397
VQ35DE ENGINE MODEL
Refer to the figure below for air breather hose removal and installation procedure.
CAUTION:
When installing an air breather hose, be careful not to be crushed or blocked by folding or bending
the hose.
When inserting a hose to the transm ission tube, be sure to insert it fully until its end reaches the
tube bend R portion.
VK45DE ENGINE MODEL
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TRANSMISSION ASSEMBLYAT-241
< SERVICE INFORMATION >
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TRANSMISSION ASSEMBLY
Removal and Installation (2WD Models)INFOID:0000000001327398
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, fi rst remove the crankshaft position sensor (POS)
from the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cabl e from the negative terminal.
2. Remove engine cover.
3. Remove A/T fluid level gauge.
4. Remove engine under cover with power tool.
5. Remove front cross bar. Refer to FSU-6, "
Removal and Installation"
6. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "Component".
7. Remove three way catalyst. Refer to EM-26, "
Removal and Installation".
8. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation".
9. Remove control rod. Refer to AT-206, "
Control Rod Removal and Installation".
1. A/T fluid charging pipe 2. O-ring 3. Engine mounting insulator (rear)
4. Rear engine mounting member 5. Copper washer 6. Fluid cooler tube
7. Bracket 8. A/T assembly 9. A/T fluid level gauge
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