TROUBLE DIAGNOSISATC-47
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
10.CHECK IN-VEHICLE SENSOR
Press (DEF) switch for the second time. Temperature detected
by in-vehicle sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 11.
NG >> Go to In-vehicle Sensor Circuit. Refer to ATC-88, "
In-
vehicle Sensor Circuit".
11 .CHECK INTAKE SENSOR
Press (DEF) switch for the third time. Temperature detected by
intake sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 12.
NG >> Go to Intake Sensor Circuit. Refer to ATC-94, "
Intake
Sensor Circuit".
12.CHECK CAN COMMUNICATION ERROR
1. Press intake switch.
2. CAN communication error between the unified meter and A/C amp. and the display control unit can be detected as self-diag-
nosis results. (If plural errors occur, the display of each error will
blink twice for 0.5 second intervals.)
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON. 2. INSPECTION END
NG >> Go to CAN communication. Refer to BCS-11, "
CON-
SULT-III Function (BCM)".
Unified meter and A/C amp. - Display control unit
13.CHECK MALFUNCTIONING SENSOR AND DOOR MOTOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors and door motors malfuncti on, corresponding code Nos. indicates 1 second each.)
*1: Perform self-diagnosis STEP-2 under sunshine.
PJIA0152E
PJIA0153E
SJIA1611E
Code No. Malfunctioning sensor and door motor (Including circuits) Reference page 21 / −21 Ambient sensor ATC-86, "
Ambient Sensor Circuit"
22 / −22 In-vehicle sensor AT C - 8 8 , "In-vehicle Sensor Circuit"
24 / −24 Intake sensor AT C - 9 4 , "Intake Sensor Circuit"
25 / −25
Sunload sensor*1AT C - 9 1 , "Sunload Sensor Circuit"
26 / −26 Air mix door motor PBR (Driver side)
AT C - 6 2 , "Air Mix Door Motor PBR Circuit"27 / −27 Air mix door motor PBR (Passenger side)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ATC-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise code No. 25 will indicate
despite that sunload sensor is functioning properly.
>> INSPECTION END
14.CHECK MALFUNCTIONING DOOR MOTOR POSITION SWITCH
Mode and/or intake door motor PBR(s) is/are malfunctioning.
(If two or more mode or intake door motors malfunc tion, corresponding code Nos. indicates 1 second each.)
*1: If mode door motor harness c onnector is disconnected, the following display pattern will appear.
31 →32 →33 →34 →35 →36 →Return to 31
*2: If intake door motor harness connector is disconnected, the following display pattern will appear.
37 →38 →39 →Return to 37
*3: FOOT position during automatic control. Refer to "AUXILIARY MECHANISM: FOOT POSITION SETTING
TRIMMER".
>> INSPECTION END
AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER
The trimmer compensates for differences in range of ±3 °C ( ±6 °F) between temperature setting (displayed dig-
itally) and temperature felt by customer.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It ta kes approximately 3 seconds to enable setting operation.
SJIA1781E
Code No. *1 *2Mode or intake door position Reference page
31 VENT
Mode door motorAT C - 5 7 , "
Mode Door Motor Circuit"
32 B/L 1
33 B/L 2
34
FOOT
*3
35 D/F
36 DEF
37 FRE
Intake door motorATC-62, "
Intake Door Motor Circuit"38 20% FRE
39 REC
SJIA1782E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISATC-49
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
4. Press temperature control switch (driver side) as desired. Temperature will change at a rate of 0.5°C
(1.0 °F) each time a switch is pressed.
CAUTION:
A decimal point is not in dicated on the display.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Tempera-
ture set becomes that of initial condition, i.e. 0 °C (0 °F).
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It ta kes approximately 3 seconds to enable setting operation.
SJIA1575E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
4. Press the mode switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Wind dis-
tribution ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Press the intake switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, memory function is canceled. Memory
function set becomes that of initial condition.
Operational CheckINFOID:0000000001328182
The purpose of the operational check is to c heck if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32°C (90 °F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for ATC-85, "
Memory Function".
If OK, continue the check.
CHECKING BLOWER
SJIA1581E
LED status of
FRE position LED status of
REC position Setting status
Setting changeover
method
FRE REC
OFF OFF AUTO control AUTO control
Intake SW: ON
OFF ON AUTO control (Initial setting)
Manual REC status is memorized.
(Initial setting)
ON OFF Manual FRE status is memorized. AUTO control
ON ON Manual FRE status is memorized. Manual REC status is memorized.
Conditions : Engine running at normal operating temperature
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISATC-51
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
1. Press fan (UP:+) switch. Blower should operate on low speed. The fan symbol should have one blade lit.
2. Press fan (UP:+) switch again, and continue che cking blower speed and fan symbol until all speeds are
checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for ATC-64, "
Blower Motor Circuit".
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to ATC-29, "
Discharge Air Flow".
If NG, go to trouble diagnosis procedure for ATC-57, "
Mode Door
Motor Circuit".
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRE when the D/F or DEF
is selected.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change. (S light change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for ATC-62, "
Intake Door Motor Circuit".
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at FRE
when the D/F or DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control (DOWN) switch (driver side) until 18 °C (60 °F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-75, "
Insufficient Cooling".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature control (UP) switch (driver side) until 32 °C (90 °F) is displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-82, "
Insufficient Heating".
If OK, continue the check.
CHECKING A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON. Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for ATC-69, "
Magnet Clutch Circuit".
If OK, continue the check.
CHECKING AUTO MODE
1. Press AUTO switch and A/C switch.
2. Display should indicate AUTO. Confirm that discharge air and blower speed will depend on ambient, in-vehicle, and set temperatures.
If NG, go to trouble diagnosis procedure for ATC-52, "
Power Supply and Ground Circuit for Auto Amp", then if
necessary, trouble diagnosis procedure for ATC-69, "
Magnet Clutch Circuit".
SJIA0302E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ATC-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
If all operational checks are OK (symptom cannot be duplicated), go to Incident Simulation Tests in GI-25,
"How to Perform Efficient Diagnosis for an Electrical Incident" and perform tests as outlined to simulate driving
conditions environment. If symptom appears, refer to ATC-32, "
How to Perform Trouble Diagnosis for Quick
and Accurate Repair" and perform applicable trouble diagnosis procedures.
Power Supply and Ground Circuit for Auto AmpINFOID:0000000001328183
SYMPTOM: A/C system does not activate.
INSPECTION FLOW
COMPONENT DESCRIPTION
Unified Meter and A/C Amp. (Automatic Amplifier)
The unified meter and A/C amp. has a built-in microcomputer which
processes information sent from various sensors needed for air con-
ditioner operation. The air mix door motor, mode door motor, intake
door motor, blower motor and compressor are then controlled.
When the various switches and temperature control switch are oper-
ated, data is input to the unified meter and A/C amp. from the display
control unit using CAN communication.
Self-diagnosis functions are also built into unified meter and A/C
amp. to provide quick check of malfunctions in the auto air condi-
tioner system.
Potentio Temperature Control (PTC)
*1 "DIAGNOSIS PROCEDURE FOR A/
C SYSTEM" *2
AT C - 5 0 , "Operational Check"*3AV- 7 9 , "Unable to Operate System
with A/C and AV Switch" (Without
navigation system) or AV- 1 2 7 , "
Un-
able to Operate System with A/C and
AV S w i t c h" (With navigation system)
SJIA1582E
SJIA1566E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
C
DE
F
G H
I
K L
M A
B
AT C
N
O P
The PTC is built into the A/C and AV switch. It can be set at an inter-
val of 0.5 °C (1.0 °F) in the 18 °C (60 °F) to 32 °C (90 °F) temperature
range by pressing temperature cont rol switch. The set temperature
is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not activate.
1.CHECK POWER SUPPLY CIRCUIT FO R UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
2. Check voltage between unified meter and A/C amp. harness connector M56 terminals 21, 22 and 35, unified meter and A/C
amp. harness connector M57 terminal 46 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A and 15A fuses [Nos. 6, 10, 11, 12 and 19, located in the fuse block (J/B)]. Refer to
PG-77
.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness fo r short circuit and replace fuse.
2.CHECK GROUND CIRCUIT FOR UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
SJIA1583E
RJIA1983E
Terminals Ignition switch position
(+)
(− )OFFACC ON
Unified
meter and A/C amp.
connector Te r m i n a l N o .
M56 21
GroundBattery volt-
age Battery
voltage Battery
voltage
M56 22 Approx. 0 V Approx. 0 V Battery
voltage
M56 35 Approx. 0 V Battery
voltage Battery
voltage
M57 46 Approx. 0 V Battery
voltage Battery
voltage
RJIA1984E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ATC-56
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
3. Check continuity between each door motor harness connectorterminal 2 and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6.CHECK MOTOR OPERATION
1. Reconnect each door motor connector.
2. Turn ignition switch ON.
3. Confirm operation of each door motor.
OK or NG
OK >> (Return to operate normally.) Poor contact in motor connector.
NG >> (Does not operate normally.) GO TO 7.
7.CHECK AIR MIX DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect mode, air mix (driver side, pass enger side), and intake door motor connectors.
3. Reconnect air mix (driver side, passenger side) and intake door motor connectors.
4. Turn ignition switch ON.
5. Confirm operation of air mix door motor (driver side, passenger side) and intake door motor.
OK or NG
OK >> [Air mix (driver side, passenger side) and intake door motors operate normally.]
Replace mode door motor.
NG >> [Air mix (driver side, passenger side) and intake door motors does not operate normally.]
GO TO 8.
8.CHECK MODE DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side, passenger side) connectors.
3. Reconnect mode door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and intake door motor.
OK or NG
OK >> (Mode and intake door motors operate normally.) GO TO 10.
NG >> (Mode and intake door motors does not operate normally.) GO TO 9.
9.CHECK MODE DOOR MOTOR AND AIR MIX DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect intake door motor connector.
3. Reconnect air mix door motor (driver side, passenger side) connectors.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and air mix door motor (driver side, passenger side).
OK or NG
OK >> [Mode and air mix door motor (driver side, passenger side) operate normally.] Replace intake door motor.
NG >> [Mode and air mix door motor (driver side, passenger side) does not operate normally.]
Replace display and A/C auto amp.
10.CHECK AIR MIX DOOR MOTOR OPERATION 2 – Ground : Continuity should exist.
RJIA1990E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C