2008 GREAT WALL FLORID torque

Downloaded from www.Manualslib.com manuals search engine 211Air Conditioning System
Clutch Installation
1. Install the solenoid coil at the place pressing up against the head cover's end surface and pay atten-
tion to insert the dowel pin of the solenoid coil into the bottom hole of the head cover. Put the retaining
ring into the groove with circlip pliers, and press the solenoid coil's connecting wire onto the pressing
line plate on the head cover with a SST.
2. Put the compressor on a specially designed fixture or platform, with its head cover facing upwards.
Press the pulley into the head cover shaft, and put the pulley bearing's retaining ring into the groove
with circlip pliers.
3. Install the armature onto the main shaft's spline and seize the clutch's triangular piece with a clamp.
Then tighten the inner hexagon lock screws and washers with a torque wrench. Screw torque should
be between 150-180 N·m. After installation is done, make sure to check if the clutch's pulley and
armature are able to operate freely, and also check the clearance between the pulley and armature,
which should be 0.3-0.6 mm.
Vacuuming and Charging Refrigerant
Initiate vacuum pumping by using the manifold pressure
gauge connected to the air conditioner (compressor) pipeline
and vacuum pump. When the vacuum pumping starts, open
the manifold pressure gauge's high and low pressure valve,
and open the vacuum pump's end surface valve (if equipped),
then press the "ON" button to start the vacuum pump, and let it
run for at least 20 minutes. When the manifold pressure gauge
shows -760 mmHg or lower, close the high and low pressure
valve, and press the switch to turn off the vacuum pump.
Low pressure gaugeHigh pressure gauge
Manifold gauge
Yellow
BlueYellowRed
Air purge
Blue
Yellow
Red
Close
Refrigerant tank
Refrigerant tank
Blue
Red
Yellow
Low pressureHigh pressure
OpenOpen
Quick coupler
Red
Manifold gauge
Low pressure pipe
Quick couplerHigh pressure pipe
Vacuum pump
Low pressureHigh pressure
Blue
Inspect air tightness
After shutting off the vacuum pump, continue to inspect
the pressure reading of the manifold pressure gauge. If the
pressure reading remains unchanged for 20 minutes after
the vacuum pump stops operating, the refrigeration system
is proven to have no leak. One may continue to the next
step. If the reading changes, the system has a leak. Carry out
an inspection, and after repairing the leaking section, start
vacuum pumping once more.
Charge refrigerant
After verifying the system's air tightness, connect the
refrigerant tank (or gas cylinder) and yellow air supply hose
head. Connect the yellow air supply hose's other head with
the injection port in the middle of the manifold pressure
gauge. Ensure the refrigerant tank and air supply hose's nut
is tightly connected, then open the refrigerant tank's valve.
At this time, the high and low pressure valve is closed. Use
a tip shaped screwdriver or similar instrument and press
the valve core at the side port for 1-2 s, then expel the air
between the air supply hose and manifold gauge.
Perform switch operations according to the
following methods
1. Switch the front and rear blower speed control switch
to the highest settings, and rotate the temperature
control switch to the coldest position.
2. Press down the A/C switch, and set inner/outer circula-
tion to inner circulation mode. Open the doors and win-
dows during this procedure.
3. Adjust the engine's speed to the regulated idle speed.
4. Hold up the refrigerant tank or gas cylinder (emptying

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual262
Seat Belt
Components
Front seat belt removal
1. Remove the end piece hood.
Remove the end piece hood under the seat belt, and expose
the seat belt lower mounting bolt.
Rear seat belt guide ring
Rear seat belt retractor
Seat belt lower mounting bolt
Front seat belt retractor
Front seat belt guide ring
Seat belt lower mounting bolt
Vertical adjuster mounting bolt
Body B-pillar sheet metal
Vertical adjuster
Guide ring mounting bolt
Guide ring
Woven band
Retractor
Seat belt retaining end piece
45±5
Seat belt lower mounting bolt
N·m
45±5
45±5
45±5
45±5
45±5
45±5
: Specified torque
45±5

Downloaded from www.Manualslib.com manuals search engine 263Vehicle Body
6. Remove the seat belt retractor upper mounting bolt
(hexagon bolt for flange face).
7. Remove the seat belt retractor lower mounting bolt.
Front seat belt installation
1. Install the seat belt vertical adjuster.
(a) Tighten the seat belt vertical adjuster mounting bolts.
(b) Conduct torque calibration on the seat belt vertical ad-
juster mounting bolts.
Seat belt vertical adjuster mounting bolt torque is
45±5 N·m.
2. Install the B-pillar upper trim panel.
3. Install the retractor lower mounting bolt.
Tighten the seat belt retractor lower mounting bolt. Seat belt
retractor lower mounting bolt torque is 45±5 N·m.
4. Install the retractor upper mounting bolt.
Tighten the seat belt retractor upper mounting bolt (hexagon
bolt for flange face). Seat belt retractor upper mounting bolt
torque is 9±3 N·m.
2. Remove the seat belt lower mounting bolt and B-pillar
lower decoration board.
3. Remove the guide ring cover.
Remove the seat belt guide ring cover, and expose the seat
belt upper set mounting bolt.
4. Remove the seat belt guide ring.
Remove the seat belt upper mounting bolt and B-pillar upper
decoration board, and expose the seat belt vertical adjuster.
5. Remove the vertical adjuster.
Remove the seat belt vertical adjuster mounting bolts one by
one from bottom to top.
Retractor upper mounting bolt
Retractor lower mounting bolt
Adjuster upper mounting bolt
Adjuster lower mounting bolt
Retractor upper mounting bolt
Retractor lower mounting bolt
Seat belt upper mounting bolt
Adjuster upper
mounting bolt
Adjuster lower mounting bolt

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual264
Rear three-point seat belt removal
1. Remove the seat belt lower mounting bolt.
2. Remove the C-pillar protector.
3. Remove the guide ring cover.
Remove the seat belt guide ring cover, and expose the seat
belt guide ring mounting bolt (refer to front seat removal
methods for details).
4. Remove the seat belt guide ring mounting bolt and re-
tractor lower mounting bolt.
Rear three-point seat belt installation
1. Install the retractor.
Tighten the seat belt retractor lower mounting bolt. Seat belt
retractor lower mounting bolt torque is 45±5 N·m.
2. Install the guide ring.
Tighten the seat belt guide ring mounting bolt. Guide ring
mounting bolt torque is 45± 5 N·m.
6. Install the B-pillar lower trim panel.
7. Install the seat belt retaining end piece.
Fix the seat belt lower mounting bolt on the floor of the ve-
hicle body. Seat belt lower mounting bolt torque is 45±5 N·m.
5. Install the seat belt guide ring.
Fix the seat belt upper mounting bolt onto the vertical ad-
juster. Seat belt upper mounting bolt torque is 45±5 N·m.Seat belt upper mounting bolt
Seat belt lower mounting bolt
Lower mounting bolt
Guide ring mounting bolt
Retractor lower mounting bolt
Guide ring mounting bolt
Retractor lower mounting bolt

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual268
Sunroof Assembly
Components
N·m: Specified torque
Sunroof panel
Sunroof window weatherstrip
Movable sun visor
Slider
Upper trim strip
Lower trim strip
Roof drip channel
Guide device latch hook
End piece
Guide rail assembly
Bolt
Spring
Wind guard
Bolt
Rear guide device
Air guide plate
Spacing tube
Drive device
4.5
3.5

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual270
Sunroof panel removal
1. Move sun visor to the back position.
2. Open sunroof in the slanted position.
3. Adjust the lower trim strip.
Loosen the front part of the lower trim strip in the direction
of car's interior to take the rear part off the hook.
4. Adjust the upper trim strip.
Loosen the front and middle parts of the upper trim strip to
take the rear part off the hook.
5. Remove the sunroof's left and right side mounting bolts
6. Pull up the sunroof panel.
Caution: After removing the sunroof panel, do not turn
the sunroof switch to the "Open" position. Because the
window panel will no longer press the roof drip channel
at this time, the roof drip channel will tilt into the sun-
roof.
Sunroof panel installation
The window panel must be installed at the initial position
(window panel is closed).
1. Window panel location
The mark (indicated by the arrow) on the top of rear guide
device, which is on the window panel's two sides, must be
level with the "a" mark on the air guide plate.
The air guide plate must be installed in the guide rail (cannot
be manually moved).
If there is no guide rail on the air guide plate, please adjust
it.
2. Place the sunroof from the top down
3. Adjust the clearance
Insert six sheets of paper, each of about 0.3 mm thickness,
around the window panel to make sure that clearances
around the panel is symmetrical.
4. Tighten the mounting bolt
Tightening torque: 4.5 N·m.
Sunroof panel adjustment
1. Adjust the front part.
a = 0-1 mm, lower than the level position of the sunroof.
The arrow refers to the driving direction (facing forward).
Lower trim strip
Upper trim strip
Mounting boltMounting bolt
Guide device
Air guide plate

Downloaded from www.Manualslib.com manuals search engine 273Vehicle Body
Adjust the initial position of drive device
Precondition:
(a) Remove the drive device, but leave the electric plug-in
connected.
(b) The sunroof is on the initial position. Sunroof panel has
been installed correctly.
Caution: The gear of drive device cannot contact
anything while adjusting.
1. Select the "Tilt Sunroof" function (position 1) with the
rotary switch.
2. Select the "Close Sunroof" function (position 2) with the
rotary switch.
3. Select the "Open Sunroof" function (position 3) with the
rotary switch.
4. Select the "Close Sunroof" function (position 2) with the
rotary switch.
5. Mark "1" is shown on the observation panel.
6. The drive device is on the initial position.
Parallel operation condition examination
1. The mark (indicated by the arrow) above the rear guide
device on the window panel's two sides must be level
with the "a" mark on the air guide plate.
2. The air guide plate must be installed in the guide rail
(cannot be manually moved).
Adjust the parallel operation condition
Instructions: Only when the sunroof is on the initial position,
and the drive device and window panel are removed, can the
parallel operation conditions be adjusted.
1. The mark (indicated by the arrow) above the rear guide
device on the window panel's two sides must be level
with the "a" mark on the air guide plate.
2. The air guide plate must be installed in the guide rail
(cannot be manually moved).
3. From the front, slide the top of the guide device and
position it between the two symbols.
4. Position.
Mount the drive device at this position (initial position) and
then examine the initial position.
Sunroof assembly installation
1. Install the sunroof assembly into the ceiling opening
with the help of an assistant.
2. The three dowel pins ("B" position on the diagram)
must be placed in the location holes.
3. Check the condition of the circuit connection.
4. Install the bolts.
Tighten them successively from the left and right side to the
rear part of the sunroof drive device. Tightening torque for
all is 8 N·m.
5. Install the outlet pipe.
6. Insert the drive device plug.
Air guide plate
Guide device
Sunroof assembly
Plastic gasket
Mounting bolt
Drive device
B
BB