2008 GREAT WALL FLORID lock

Downloaded from www.Manualslib.com manuals search engine 247Vehicle Body
8. Remove the radiator and electronic fan with overflow
tank assembly.
Use a No. 10 wrench to remove the three mounting bolts of
the electronic fan with overflow tank assembly.
Radiator examination
1. Check for impurities between the radiator pipes.
2. Check whether the radiator is broken, and repair it if
necessary.
3. Check whether the radiator core is corroded, broken,
or corroded, and change it if necessary.
4. Check whether the pipe is cracked or broken.
5. According to the device circuit, check the operation
conditions of the electronic fan and change it if neces-
sary.
Electronic fan operation conditions:
Direction of rotation
(looking from the radiator)
Low rotational speed
(r/min)
High rotational speed
(r/min)
Counterclockwise1850±250 2250±250
6. Check the sealing conditions of the radiator filler cap:
Connect the diagnostic scanner of the radiator filler
cap, and pressurize until the scanner indicator stops. If
the indicator does not stop at the specified point within
10 s, replace the filler cap.
C a u t i o n : O p e n i n g p r e s s u r e o f p r e s s u r e v a l v e i s
108±14.7 KPa.
Radiator installation
1. Install the electronic fan onto the radiator assembly
with three mounting bolts.
2. Install four radiator mounts onto the four radiator instal-
lation points.
3. Install the radiator and electronic fan assembly be-
tween the upper and lower radiator cross member.
4. Install the inlet and outlet pipes connecting the radiator
and engine.
5. Fill up the radiator with coolant.
6. Check whether leakage exists in the radiator assembly,
the hose, and the connection.
Mounting bolt
Mounting bolt
Mounting bolt

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual248
Front door removal
1. Remove the front door inner decoration board.
(a) Remove the interior armrest screw and armrest.
(b) R e m o v e t h e d o o r i n s i d e h a n d l e s c r e w a n d i n s i d e
handle.
(c) Remove the electrical switch and pull out the wire
harness.
(d) Insert buckle screwdriver between the fixed buckle and
the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(e) Take down the door inner decoration board.
Front Door Assembly
Components
Front door triangular protector LH
Front door protector assembly LH
Front door armrest LH
Front door internal weatherstrip LH
Front door assembly LH
Front door lower hinge assembly LH
Front door retainer LH
Front door upper hinge assembly LH
Left external rearview mirror assembly
Front door window front guide rail assembly LH
Front door glass run LH
Front door window LH
Front door weatherstrip LH
Front door external weatherstrip LH
Front door lock assembly LH
Window regulator assembly
Front door window rear guide rail assembly LH
Front door armrest LH
Front door window
switch assembly LH
Front door protector LH

Downloaded from www.Manualslib.com manuals search engine 249Vehicle Body
2. Remove the front door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the front door window assembly.
(a) A d j u s t t h e w i n d o w t o m a k e t h e w i n d o w b r a c k e t
mounting bolts level with door inner decoration board
mounting hole, and remove the two window bracket
mounting bolts.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the front door glass run.
5. Remove the front door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the six mounting bolts from the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Front door window assembly replacement.
(a) Adjust the front door window to make the window
bracket mounting bolts level with door inner decora-
tion board mounting hole.
(b) Remove the window bracket's mounting bolts to take
the glass out for replacement.
Front door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of the
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts with spring clasp.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button.
Install the door inner lock button and connect the control
lever.
Front door glass run LHFront door window LH
Front door assembly LH
Front door window front guide rail LH
Front door window rear guide rail LH
Front door external weatherstrip LH
Front door lower hinge LH
Front door upper hinge LH
Window regulator assembly
Front door lock assembly LH
Front door assembly LH
Front door assembly LH
Front door window LH
Front door outside handle LH
Window regulator assembly
Front door lock assembly LH
Front door outside handle LH
Front door inside handle LH

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual252
2. Remove the rear door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the rear door window assembly.
(a) Pull the rear door regulator down in a position that en-
ables the rocker to turn freely, and then lower the win-
dow. Finally make the rocker slide out of the guide rail
below the window.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the rear door glass run.
5. Remove the rear door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the four mounting bolts of the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Rear door window assembly replacement.
(a) Adjust the rear door window to make the window
b r a c k e t m o u n t i n g b o l t s l e v e l w i t h t h e d o o r i n n e r
decoration board mounting hole.
(b) Remove the window bracket mounting bolts to take the
window out for replacement.
Rear door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the four regulator's mounting bolts.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button and connect the con-
trol lever.
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door window regulator LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door lock assembly LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door assembly LH
Rear door lock assembly LH

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual254
Trunk Door Assembly
Components
Right side decorative blockLeft side deco-rative block
High mount brake lamp cap
Spoiler panel assembly
Trunk door assembly
High mount brake lampshade
High mount brake lamp assembly
Trunk door main lock assembly
Trunk door right side air spring
Trunk door hinge assembly
Trunk door assembly
Trunk door outside handle assembly
Trunk door plate
Trunk door handle
Trunk door protector assembly
Trunk door weatherstrip
Trunk door left side air spring
Rear wiper assembly
Trunk door glass weatherstrip
Trunk door lock button
High mount brake lamp assembly 2
Trunk door resonance block
Trunk door glass weatherstrip

Downloaded from www.Manualslib.com manuals search engine 255Vehicle Body
Trunk door removal
1. Remove the door inner decoration board.
(a) Remove the inside handle.
(b) Insert the buckle screwdriver between the fixed buckle
and the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(c) Take the door inner decoration board off.
2. Remove the vehicle inner lock button.
3. Remove the rear wiper arm assembly.
(a) Remove a rear wiper arm mounting bolt, and pull out
the rear wiper arm.
(b) Remove the three mounting bolts of the rear wiper mo-
tor, and pull the rear wiper motor out.
(c) Remove the rear wiper waterproof rubber plug.
4. Install it by reversing the removal steps.
Trunk door air spring removal
1. Open the trunk door.
2. Remove the air spring mounting bolts from the trunk
door.
3. Remove the air spring mounting bolts from the side
sheet metal of the rear body.
Trunk door air spring installation
Special Note: Different metals making direct contact
will accelerate corrosion. Make sure to use the correct
fastening piece to avoid premature corrosion.
1. Open the trunk door.
2. Install the air spring bracket onto side sheet metal of
the rear body with bolts.
3. Install the air spring bracket onto the side sheet metal
of the trunk door with bolts.
Trunk door protector assembly
Trunk door assembly
Rear wiper blade
Rear wiper motor
Rear wiper waterproof rubber plug
Rear wiper arm
Trunk door assembly
Trunk door left side air spring
Trunk door left side air spring
Body sheet metal
Trunk door left side air spring
Body sheet metal
Trunk door assembly

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual256
Front Bumper
Components
1
2
34
5
6
7
8
9
10
11
9
8
6
53
11
11
11
11
1. Front bumper plastic support2. Front bumper energy absorbing block 3. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2754819+Q422) 4. Front bumper left mounting bracket 5. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2756319+Q421) 6. Front bumper plastic nut seat 17. Front bumper body8. Hexagon head bolt and flat washer subassembly (Q1400616)9. Front bumper plastic nut seat 210. Front bumper right mounting bracket 11. Expansion button

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual258
7. Disconnect the wire harness of the left & right fog lamps.
8. Remove the bumper attachments.
Remove the front bumper plastic support and energy absorb-
ing block from the vehicle body respectively.
9. Remove the bumper bracket.
Screw off the cross slot & concave hexagon head self-tapping
screw and large washer subassembly (Q2756319+Q422) on the
left / right side mounting bracket of the front bumper, and pull
the left / right side mounting bracket out.Front bumper body
Front bumper body
Front bumper energy absorbing block
Front bumper plastic support
Front bumper left side mounting bracket
Cross slot & concave hexagon head self-tapping screw and large washer subassembly