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Component ViewSection 4 Brake Master Cylinder AssemblyVacuum boosterBrake System -Brake Master Cylinder Assembly4-85Brake master cylinder
sub-assembly
Vacuum tube
Fluid level indicator lamp connector Manual Transmission
#1 clutch fluidr tank pipe No ABS
specified torqueN.
m :
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Component ViewBrake System -Brake Master Cylinder Assembly4-86With ABS:
Cover
Brake fluid reservoir
Strainer
Automatic Transmission
O-ring
Retaining ring
Pin
Straight pinPiston guide
block
Cup
Washer
#1 piston & Spring
#2 piston
Spring Hole connectorHole
connector
Master cylinder
Without ABS
Cover
Strainer
PinManual Transmission
O-ring
Retaining ring
Hole connector
Piston guide block
Cup
#1 piston & Spring
#2 piston & Spring
Washer
Piston limit bolt Master cylinder Hole connectorSpecified torque
Non-reusable parts
Lithium soap base glycol lube
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19151915131515
Fluid level indicator lamp connectorVacuum booster assembly
Gasket25Clip26 Clip Master cylinder
Manual Transmission
#1 clutch fluid tank oil pipe
HECU assemblyClipSection 5 Vacuum BoosterComponent ViewBrake System -Vacuum Booster4-91Battery
#2 relay box, engine chamber
Return spring
Pin
Push bar
U-connector Without ABSVacuum tube
Non-reusable parts
Lithium soap base glycol lubeSpecified torque
Page 170 of 416

Brake System -Vacuum Booster4-93Replacement1. Discharge the brake fluid.
Note:
Never spray the brake fluid on the paint surface, otherwise wash it immediately.
2. Unfix the clutch fluid tank pipe (manual transaxle).
3. Remove the brake master cylinder.
4. Remove the HECU assembly (with ABS).
5. Remove the vacuum booster.
(1) Unfix the vacuum tube from the brake booster.
(2) Remove the return spring, clip and pin.
(3) Remove the four nuts and U-clip.
(4) Pull out the vacuum booster and washer.
6. Install the vacuum booster.
(1) Install the vacuum booster and new washer.
(2) Install and fasten the vacuum booster nut.
Torque: 25N.m
(3) Install the return spring, clip and pin.
7. Install the vacuum booster push bar.
8. Install the brake actuator. (with ABS)
9. Install the brake master cylinder.
10. Connect the clutch fluid pipe.
11. Add the brake fluid to the reservoir.
12. Discharge the air in the brake master cylinder.
13. Discharge the air in the brake pipeline.
14. Check and adjust the height of the brake pedal.
15. Check the free stroke of the pedal.
16. Check the reserved distance of the pedal.
17. Discharge the air in the clutch tank pipe (manual transmission).
18. Check and adjust the clutch pedal (manual transmission).
19. Check the level height in the brake reservoir.
20. Check the brake fluid whether there is any leakage.
21. Check the clutch fluid whether there is any leakage (manual transmission).