2008 GEELY MK low beam

Automobile Starting, Power Supply System -Charging system5-57. Inspect charging circuit without load
(1) If a battery/starter tester is available, connect the tester to the
charging circuit as per instructions.
(2) If a tester is not available, connect an ammeter and voltmeter
to the charging circuit as follows.
a. Disconnect to the wire from terminal B of the alternator
and connect it to the negative (-) pole of the ammeter.
b. Connect the positive (+) pole of the ammeter to terminal B
of the alternator.
c. Connect the positive (+) pole of the voltmeter to terminal B
of the alternator.
d. Ground the negative (-) pole of the voltmeter.
(3) Check the charging circuit
With the engine running from idle to 2,000 rpm, check the reading on the ammeter.
Standard amperage: 10A or less
Standard voltage: 12.9V-14.9V
8. Inspect charging circuit with load
(1) With the engine running at 2,000 rpm, turn on the high beam headlights and place the blower switch at "4".
Check the reading on the ammeter.
Standard amperage: 20A or more
(2) Hint:
If the ammeter reading is less than standard amperage, repair the alternator.
If the battery is fully charged, the indication value will sometimes be less than standard amperage.III. Alternator inspection1. Inspection of alternatorPullyStatorBearingBearing spacerRotorBearing cover
Bearing
Wire clipBrush
Washer
Rectifier end frameRectifier frameInsulator at wiring endBrush holderBrush holder coverBack end coverIC RugulatorAmpere Meter
BatteryVoltage MeterAlternatorDisconnect the Cable
of B terminal

3. Definition of multi-pin plug-in unit terminal
1. Prompt:
R- red Bl- blue Y - yellow B- black P- pink G- green W- white
O- orange Gr - gray Br- brown V- purple Lg- olive drab
The first letter indicates primary color
The second letter indicates stripe colorTerminal
number1 MIL C 10 NA
2 Engine oil pressure switch YG 1 P
3 Brake fluid GR 2 R
4 Park G 3 N
5 Right turn light GB 4 D
6NA 52
7 EBD 6 L
8 Charge WR 7
9NA 8NA
10 NA 9 Sidelight GW
11 Safety belt YR 10 Start BR
12 NA 11 B+
13 Engine GY 12IG ( + ) Y
14 Safety gasbag RY 13 GND
15 NA 14 NA
16 IG ( + ) 15Speed sensor earthing B
1 NA 16 Speed signal input YR
2 Left turn light GW 17 Speed sensor power supply RY
3 High beam (+) RB 18 Key (ODO/TRIP) G
4 High beam (-) RW 19 Key (adjust brightness) YG
5 Foglight Gr 20 Key COM B
6 Rear defrost YB 21 Fuel gauge V
7 NA 22 ABS R
8 NA 23 Tachometer BBL
9 Door-lock warning lamp RBL 24 Coolant temperature gauge YWA
BCCombination Instrument System -Wiring diagram of Combination Instrument and Location of Multi-pin Plug-in Terminal5-9Definition of terminalConductor
ColorTerminal
numberDefinition of terminalConductor
Color

Chapter 4 Light SystemSection 1 Light System IntroductionI. Composition Light system comprises external illumination and signal system and internal illumination system.
The function of the external illumination and signal system is to illuminate the road ahead and send signals
to other vehicles.
The internal illumination system provides internal illumination for driver and passengers.II. Precaution for service1. Precaution when repairing electrical equipments
Disconnect the battery ground cable.
2. Precaution when replacing a headlamp bulb
(1) Before replacing a halogen bulb, turn the headlamp OFF to make it cool.
(2) When installing a new halogen bulb, do not touch the glass part of the bulb with bare hands.
(3) If there is oil stain on the surface of halogen bulb (headlamp and front fog lamp) when the lamps are
turned ON, its service life will be shortened.
(4) Halogen bulbs (headlamp and front fog lamp) have pressurized gas inside and require special handling.
They can explode if dropped to ground. The glass fragments will splash up.
(5) When replacing, make sure to use the bulbs with the same power, same model.
(6) After the bulb is installed, make the lamp holder tight.III. Bulb specificationsRemark: All bulbs are made by Philips Corp..Light System-
Light System Introduction5-26Name Specifications
Headlamp (High beam and Low beam) H1 12V 55W
Turn signal lamp PY21W 12V 21W
Position lamp W5W 12V 5W
Front fog lamp H3 12V 55W
Rear combination lamp (Turn signal lamp) PY21W 12V 21W
Rear combination lamp (Brake / Position lamp) P21/5W 12V 21/5W
Rear combination lamp (Rear fog lamp) P21W 12V 21W
Rear combination lamp (Back-up lamp) P21W 12V 21W
Interior lamp (dome lamp) R5W 12V 5W
Rear row reading lamp C5W 12V 5W
Side turn signal lamp W5W 12V 5W
High mounted stop lamp (incl. rear trunk lamp) W5W 12V 5W
License plate lamp W5W 12V 5W
Door courtesy lamp W5W 12V 5W

Symptom
Front fog lamp dose not light up with light control
switch HEADLAMP (Head lamp is normal).
Only one side front fog lamp dose not lightSuspected Area
1. Fog lamp fuse
2. Front fog lamp relay
3. Light switch assembly
4. Harness
1. Bulb
2. HarnessSection 2 Light System Malfunction InspectionSuspected Area
1. Bulb
2. LH or RH headlamp fuse
3. Harness
1. Lamp switch assembly
2. Harness
1. Bulb
2. LH or RH headlamp fuse
3. Harness
1. Lamp switch assembly
2. Harness
1. Lamp switch assembly
2. Harness
1. Bulb
2. Harness
1. Bulb
2. Harness
1. Fuse
2. Light control switch
3. Harness
1. Beam control switch
2. Harness2. Front fog lamp systemSymptom
"Low beam" dose not light (One side)
"Low beam" dose not light (All)
"High beam" dose not light (One side)
"High beam" dose not light (All)
Light dose not flash (Dimmer)
Headlamp is dim
Only one side tail lamp lights
Tail lamps on both sides do not light (Headlamp
is normal)
Tail lamps on both sides do not light (Headlamp
is abnormal)Light System -Light System Malfunction Inspection5-28I. Light system problem symptoms table: Description:
The table below can help you find the causes of malfunction. These figures show the most possible
malfunctions in order of priority. Inspect each part in the order given. If necessary, repair or replace these parts.
1. Headlamp and tail lamp

Switch motion Testing terminal Status
ON
1-2 ON
(gear lever is in reverse gear)
OFF 1-2 OFFSwitch position Testing terminal Status
OFF EL2-FF-RF OFF
Front foglight EL2-FF ON
Rear foglight EL2-FF-RF ONSwitch position Testing terminal Status
Low beam EL1-HL ON
High beam EL1-HU ON
PASSING EL1-HU-PASS ON (2) Check whether headlight dimmer switch is connected
Check whether terminals are connected when switch is in each position according to the table.
If it does not meet stipulation, replace the switch.
(3) Check whether direction indicator switch is connected
Check whether terminals are connected when switch is in each position according to the table.
If it doest not meet stipulation, replace the switch.
(4) Check whether front and rear foglight switch is connected
Check whether terminals are connected when switch is in each position according to the table.
If it doest not meet stipulation, replace the switch.
2. Reversing light switch assembly
Check whether reversing light switch assembly is connected
Check whether two terminals are connected when switch works
according to the tableSwitch position Testing terminal Status
Left turn FU-TL ON
Straight ahead FU-TL-TR OFF
Right turn FU-TR ON
If it doest not meet stipulation, replace the switch.
3. Brake lamp switch assembly
Check whether brake lamp switch assembly is connected
Check whether two terminals are connected when brake lamp
switch works
If it doest not meet stipulation, replace the switch.Step down brake pedal 1-2 ON
Release brake pedal 1-2 OFF2 1Light System -Light System Malfunction Inspection5-321
2 ON
OFFRelease PushSwitch motionTesting terminal Status

Section 4 Front Fog Lamp ReplacementI. Removal1. Remove front bumper. (see bumper replacement)
2. Remove electrical connector.
3. Remove fixed bolt (as shown in the figure).
4. Remove front foglight assembly.II. Installation1. Install front foglight assembly.
2. Mount fixed bolt.
3. Mount electrical connector.
4. Mount front bumper.
5. Adjust vehicle state.
6. Adjust front foglight beam.III. Replacement of front head light bulb Remove dust shield by rotating anticlockwise
Pull out bulb plug
Press and loosen steel wire clip
Pull out lamp holder, take off bulb
Replace bulbLight System -Front Fog Lamp Replacement5-351-Turn light dust shield
2-Low beam dust shield
3-High beam, front position lamp dust shieldIII. Replacement of front foglight bulb1. Press and rotate anticlockwise, take off dust hood
2. Take out bulb
3. Replace bulbIV. Adjustment of front foglight beam1. Adjust tire pressure in standard value
2. Start up engine
3. Turn on foglight switch
4. Adjust foglight beam turn screw to adjust foglight beam in the vertical direction.
Description:
Turn screwdriver anticlockwise to make beam upward, or turn screwdriver clockwise to make it downward.

Notes:
If noise occurred does not belong to any of the above-mentioned situations, please find out the cause according
to "receiving problem".
5. CD phonograph
CD phonograph (hereafter referred to as CD) uses laser beam to read digital signals recorded on CD, then revert
to analog signal of music.
Notes:
Don't attempt to break down or apply oil to any component of the phonograph. Do not insert anything other
than a CD into optical disk cartridge.
Notes:
CD phonograph uses invisible laser beam, could generate harmful radialization, always operate phonograph
according to instructions.
6. Maintenance
(1) Cleaning of magnetic tape phonograph, magnetic head:
a. Open tape cartridge gate with your finger, use a pencil or a similar article to insert guider.
b. use cleaning pen or cotton swabs with detergent to wipe magnetic head surface, idler wheel or guide
pulley.
(2) CD phonograph, CD cleaning:
If CD is dirty, use soft cloth to wipe the surface from CD center radially outwards.
Notes:
Don't use ordinary recorder detergent or antistatic protectant. 4. Noise problem
Detailed description of noise problem fed back by customers is of great importance for analyzing and
eliminating noise interference, the table below may be used for diagnosis.Audio System -Audio System Description5-39Noise condition
Noise occurs in special position
Noise occurs when receiving small
signal
Noise only occurs at night
Noise occurs in special position
during driving Radio wave
AM
FMCause
Most probably external noise
Broadcast from local station might broadcast the same
program. If program is the same, one of them might be
disturbed
Most probably from remote interference
Most probably is multiplex interference due to FM
frequency changeExample:
Magnetic head
Guide pulley
Idler wheel

1. Front cross beam assembly
The front cross beam assembly includes front cross beam left/right support assembly, front cross beam sub-
assembly, front cross beam side support etc. They play a role in front bumper.
2. Left/right longitudinal beam assembly
The left/right longitudinal beam assembly includes left/right longitudinal bean front and mid- block assembly,
energy-absorbing beam big assembly, and left/right front damper support assembly etc.
It is mainly used to install engine left/right suspension, left/right front suspension damper, storage battery and
other accessories. In the outside, it can be equipped with left/right front fender.
3. Radiator cross beam assembly
The radiator cross beam assembly includes radiator left/right post big assembly, radiator lower cross beam big
assembly, radiator central support sub-assembly, and radiator upper cross beam big assembly etc.
It is mainly used to install radiator, condenser, engine hood lock, radiator hood, front bumper, and front
headlight.
4. Front wall lower plate assembly
The front wall lower plate connects to the floor, which separates the engine compartment from the cabin. It
includes front wall frame assembly, front wall lower main plate assembly, brake installation reinforced plate, and
front wall left/right support assembly etc.Fig. 5-2 Engine Compartment Assembly & Front Wall Parts
1. Front cross beam assembly 2. Left/right longitudinal beam assembly
3. Panel left/right support assembly 4. Front wall lower plate sub-assembly 5. Front wall upper assembly
6 Radiator cross beam assemblySurvey -Body Structure7-2123456front wall lower plate assembly, front wall upper assembly, left/right front damper support lower front plate
assembly, and right front damper right-angle support assembly.