2008 GEELY MK ESP

Chapter 3 Clutch Control SystemSection 1 Introduction of Clutch CentrolI. Description A hydraulic clutch control system is equipped which can be used in cars with various displacements (including
1.3L, 1.5L and1.6L).II. Symptom Table The table below lists the common symptoms and possible causes of the failures. The number means the
possible sequence of the causes. Check the parts, and replace the corresponding parts if necessary.
Suspected area
1. Engine fixture is loosened.
2. Clutch disc shakes seriously.
3. Clutch disc is contaminated by oil or wore down.
4. Torque spring of the clutch disc is damaged.
5. Clutch disc is hardened.
6. Diaphragm spring is not aligned on the top.
1. There is air in the clutch oil pipe.
2. Cup of the master cylinder is damaged.
3. Cup of the wheel cylinder is damaged.
1. Clutch release bearing is worn out, contaminated or damaged.
2. Torque spring of the clutch disc is damaged.
1. Clutch pedal has maladjusted free stroke.
2. Clutch disc is contaminated by oil.
3. Clutch disc is worn.
4. Diaphragm spring is damaged.
5. Platen is deformed.
6. Flywheel is deformed.
1. Clutch pedal has maladjusted free stroke.
2. There is air in the clutch oil pipe.
3. Cup of the master cylinder is damaged.
4. Cup of the wheel cylinder is damaged.
5. Clutch disc id deformed or wiggled.
6. Clutch disc is worn out.
7. Clutch disc is contaminated or burned out.
8. Clutch disc is contaminated by oil.
9. Clutch disc has no lube on its spline. Symptom
Clutch is trapped or shaken.
Clutch pedal is loosened.
Abnormal noise occurs.
Clutch skids.
Clutch can not be separated.Clutch Control SystemIntroduction of Clutch Centrol4-12 -

19151915131515
Fluid level indicator lamp connectorVacuum booster assembly
Gasket25Clip26 Clip Master cylinder
Manual Transmission
#1 clutch fluid tank oil pipe
HECU assemblyClipSection 5 Vacuum BoosterComponent ViewBrake System -Vacuum Booster4-91Battery
#2 relay box, engine chamber
Return spring
Pin
Push bar
U-connector Without ABSVacuum tube
Non-reusable parts
Lithium soap base glycol lubeSpecified torque

Brake System -Front Brake Disc4-94Component ViewSection 6 Front Brake Disc34Front disc brake pistonSet ring Dust shield Piston oil seal Left front disc
brake cylinder accessory3483088Connector bolt
Washer
Discharge screw
plug capTubeDust shield Front disc brake
cylinder sliding pin
#2 muffle pad
#1 muffle pad
Brake pad
Brake pad#1 muffle pad
#2 muffle pad
Support piece
Front brake pad ISupport piece
Front brake pad IIFront disc brake cylinder
sliding pin88Dust shield
Left cylinder support
Non-reusable parts
Lithium soap base glycol lube
Disc brake lubespecified torqueN.
m :

Section 7 Rear Brake DrumComponent ViewDust shield
Piston
Cup
Spring
Rear bake shoe
Locating spring
Rear brake drum Shoe pad positioning spring cover Front brake shoe
Shoe pad positioning spring cover Pin
BaseboardDust
coverPiston
PinCupLeft parking brake shoe pad postCvlinder
Extension springBrake System -Rear Brake Drum4-99Discharge plug
Discharge plug
Hole plug
Pin plug
C-ringExtension rod
Shoe pad positioning spring Adjustment rod springRear brake automatic
adjustment rodParking brake
inhaul cable
Return spring
Non-reusable parts
Lithium soap base glycol lube
Heat-resistant lubespecified torqueN.
m :

Brake System -Parking Brake System4-106Section 8 Parking Brake SystemComponent View#3 parking brake extension rod
Lithium soap base glycol lubespecified torqueN.
m :Parking brake balance port Parking brake extension rod
Inhaul cable #1 adjustment nutParking brake balance port Parking brake extension rod accessory
Parking brake switch component

Brake System -Parking Brake System4-107Adjustment1. Remove the rear wheel.
2. Adjust the clearance of the brake shoe.
3. Install the rear wheel.
Torque: 103N.m
4. Check the stroke of the parking brake extension rod.
Pull the parking brake extension rod, and count the number of sound.
Parking Brake Extension Rod Stroke: Pull with 196N force till 6-9 clicks.
5. Adjust the stroke of the parking brake extension rod.
(1) Remove the glove box cover.
(2) Turn #1 adjustment nut inhaul cable till the stroke is ok.
(3) Install the glove box cover.Parking Brake System The table below can help you find out the possible failure reasons. The number means the possible sequence
of the reasons. Check the parts, and replace the corresponding parts if necessary.Parking Brake Tension Rod Component1. Remove the accessories of the console.
2. Remove the middle console.
3. Remove #1 adjustment nut wire.
Remove #1 adjustment nut wire.
4. Remove the accessories of the parking brake extension rod.
(1) Remove the connector of the parking brake extension rod
switch.
(2) Remove the two bolts, and remove the parking brake exten
sion rod.
5. Remove the parking brake switch component.
Remove the screw and parking brake switch component.Suspected location
1. The stroke of the parking brake extension rod is misadjusted.
2. The parking brake inhaul cable is trapped.
3. The clearance of the parking brake shoe is misadjusted.
4. The parking brake lining is cracked or deformed.
5. The return or extension spring is damaged.Symptom
Brake is blocked.#1 adjustment nut inhaul cable

(1) Inspection of rotor winding
a. Check resistance value of rotor winding
Set multimeter on R x 1 position, so two meter pens may
contact with two slip rings of rotor.
Standard: 2. 7 - 3. 1 ohm
b. Rotor bow inspection:
Standard: radial wobble is less than 0. 5 mm
If abnormal, correct or replace rotor.
(2) Stator winding inspection
a. Winding resistance value inspection
Set multimeter to R x 1 position, connect two meter pens
with any two leads of armature winding respectively. They
should be powered on, if resistance is infinitely great, there
is open circuit.
b. Winding earth inspection
Set multimeter on R x 1 position, connect a meter pen
with any lead of armature winding respectively, contact
one meter pen with stator core, if resistance is infinitely
great, it shows that armature winding insulation is good.
Otherwise repair or replace.Automobile Starting, Power Supply System -Charging system5-6IV. Alternator assembly replacement (MR479Q, MR479QA, MR481QA)1.Removel of Alternator
(1) Disconnect generator connector
(2) Loosen bolts A, B, C
(3) Loosen V-belt, remove generator.
2. Install generator assembly
Torque:
M 10 x 1.25 bolt 15 N.m
Tension adjustment of V-belt:
Deflection is about 10mm when belt middle part bears pressure of about 50N.Rotor winding inspection
Armature winding earth inspection

Fixed Bolt (5) Remove 2 fixed bolts on wiper connecting rod
(6) Use special tool to uncouple motor crank arm shaft and wiper connecting rod
2. Replace with new wiper motor
(1) Use special tool to press motor crank arm shaft and wiper connecting rod into right position
(2) Fasten 4 bolts according to specified torque
(3) Connect socket connector
(4) Start wiper, spray cleaning fluid onto glass, check wiping state, whether original position of wiper arm is
normal, Otherwise remove wiper arm doctor blade assembly and make appropriate adjustment
Notes: crank arm shaft head of newly replaced wiper motor must always be filled with lubricating oilII. Wiper blades replacement1. Remove doctor blade of No. 1 and 2 wiper arm blade assembly
Remove doctor blade from No. 1 and 2 wiper arm blade assembly respectivelyLoosenWiper and Washer System -Replacement and Adjustment5-242. Replace new blade
Replace new blade No. 1 and 2 wiper arm blade assembly respectively