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354Rear door
Rear door Component
1.Rear Door 2.Rear Door Hinges 3.Rear Door Lock And Door Lock Actuator
4.Rear Door Inner Trim Board 5.Power Window Motor 6.Power Window Actuator
7.Door Inside Handle 8.Door Outside Handle 9.Rear Window Glass 10.Quarter Window
11.Window Glass Regulator Run 12.Glass Run13.Quarter Window Weatherstrip
14. Rear Door Weatherstrip A 15.Rear Door Lower Weatherstrip 16.Rear Door Weatherstrip B
17.Rear Door Lock Striker
1.Rear Door Removal/Installation
(1) Disconnect the negative (--) terminal cable from the battery.
(2) Remove the connector.
(3) Remove rear door hinges.
(4) Remove the rear door
(5) The installation is in the reverse order of the removal.
(6) Adjust the rear door. (See Rear door Adjustment)1
2 3
4
5 6
7 8
9 10
12 13
15 11 14 17
16
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355Rear Doorinside Trim
Rear Doorinside Trim Component:
1.Rear Doorinside Trim Board Assembly2.Rear Door Lock Inner Handle Assembly
3.Controller
Trim Board 4.Door Handle5.Set Screw
1.Rear doorinside trim board removal/installation
(1) Remove the set screw. (See Figure 5)
(2) Remove the rear door inside trim board assembly.
(3) Disassemble the inside trim board assembly as required
(4) The installation is in the reverse order of the removal.1 2 3 4 5
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357(2) Take out the rear door glass regulator from the square hole under the door;
4.Rear door lock and door lock actuator removal/in
stallation
(1) Remove the rear door component.
(2) Remove the screw and then remove rear door lock and the
door lock actuator.
(3) The installation is in the reverse order of the removal. Power Window Glass
Regulator Actuator
Rear Door ComponentPower Window Glass
Regulator MotorRear Door Lock Latch
and Lock Motor Screw
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358Door Adjustment1. Measure clearance between the front door or the rear door and the vehicle body.
2. Loose the front door or the rear door hinges assembly bolt or door lock striker assembly screw
and reinstall it to the door if the measured result is not as specified in the technical standard.
Clearance
a: 5mm
b: 5mm
c: 4.3mm
d: 4.3mm
e: 3.8mm
f: 4.6mm
3. Tighten the bolt or the screw.
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366II. Removable Sheet Metal Parts
(I) Engine Hood, Front Fender1. Engine hood is mainly used to protect the engine, meet the whole vehicle design, and make the mainte-
nance convenient. It also has an effect of isolating the engine noise. The engine hood has a double-insurance
lock system. The release of the first lock is controlled by the drawing cable that is under the instrument panel.
As to the release of the second lock, you should firstly release the first one and the hood will open, and then
move the hood lock hook. The double-insurance lock system is designed for safety, especially in the course
of running with a high-speed, to prevent the engine hood from being raised, which often causes traffic
accidents. The angle of the hood that is fully opened is 52°.As shown in Figure 5-8
Figure 5-8 Engine Hood Hinge
1Hinge Bracket 2 Hinge Arm 3 Pin Shaft(II) Front FenderThe matching relationship between the front fender and hood, front door is as shown in the Figure 5-9.
Figure 5-9 Section Around The Front Fender
A) The matching relationship with the hood (5mm ± 0.5mm)
B) The matching relationship with the front door (5mm ± 0.5mm) 13252†while fully open
Engine Hood
outer plate
Engine Hood
inner plate
AEngine HoodFront fender
Front door
Front fender
B
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368Figure 5-11 Dismantle Diagram of Rear Door Plate
1 Rear Door Inner Plate2 Rear Door Window Glass Rail 3 Rear Door Inner Upper Reinforce-
ment Plate 4 Rear Door Inner Middle Reinforcement Plate 5 Rear Door Upper Hinge
6 Rear Door Lower Hinge 7 Rear Door Hinge Reinforcement 8 Door Anti-impact Bar Assy.
9 Rear Door Outer Plate(IV) Trunk Lid Welding AssemblyTrunk lid assembly is mainly composed of parts such as trunk lid outer plate, trunk lid inner plate, trunk lid
hinge mounting plate, trunk lid lock mounting plate, etc., by welding them together. As shown in Figure 5-12
Figure 5-12 Decomposition Diagram of Trunk Lid
1 Hinge Mounting Plate 2 Hinge Spring 3 Trunk Lid Hinge 4 Trunk Lid Inner Plate
5 Trunk Lid Lock Mounting Plate 6 Trunk Lid Outer Plate6237489151223645