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30 60 90 120 150 180
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CAR MAINTENANCE
186
Thousand of kilometres
Check engine control system operation (through diagnostic socket)
Top up special particulate filter fluid (2.0 JTD 136 HP and 2.2 JTD version)
Replace particulate filter (2.0 JTD 136 HP and 2.2 JTD version)
Replace timing belt*
Replace diesel fuel filter
Bleed diesel fuel filter
Change air cleaner cartridge
Change engine oil and oil filter
Change brake fluid (or every 2 years)
Change pollen filter (or every 2 years)
(*) The timing belt shall be replaced every 180.000 km or 10 years..
Page 188 of 254
CAR MAINTENANCE
187
Every 1,000 km or before long jour-
neys, check and top up if required:
– engine coolant fluid level;
– brake fluid level;
– windscreen washer fluid level;
– yre pressure and conditions;– light system operation (headlights,
direction indicators, hazard lights,
etc.);
– windscreen wiper/washer opera-
tion and windscreen/rear window
blade position/wear;Every 3,000 km check and top up if
required: engine oil level.
You are recommended to use FL
Selenia, products, designed and pro-
duced specifically for Fiat vehicles (see
table “Capacities” in section “Techni-
cal specifications”).
ROUTINE MAINTENANCE
Page 189 of 254

CAR MAINTENANCE
188
Should prevailing use of the vehicle
be under one of the following special-
ly heavy conditions:
– trailer or caravan towing;
– dusty roads;
– short distances (less than 7-8 km)
repeated and with external tempera-
tures below zero;– frequently idling engines or long
distance low speed driving (e.g. door-
to-door deliveries) or in case of a long
term inactivity;
– driving in the city;
carry out the following checks more
frequently than required in the Service
Schedule:
– check front disk brake pad condi-
tions and wear;– check cleanness of locks, bonnet
and boot and lever cleanness and lu-
brication;
– sight inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.);
– check battery charge and fluid lev-
el (electrolyte);
– visual check on various drive belt
conditions;
– check and replace pollen filter, if re-
quired;
– check and replace air cleaner, if re-
quired.
HEAVY-DUTY
Page 191 of 254
CAR MAINTENANCE
190
1.Windscreen/rear window and
headlight (where fitted) washer fluid -
2.Engine coolant - 3.Power steering
fluid - 4.Engine oil - 5.Brake and hy-
draulic clutch fluid.
fig. 1 - Versions 2.0 JTD 120 HP - 136 HPF0B0442b
Page 192 of 254
CAR MAINTENANCE
191
1.Windscreen/rear window and
headlight (where fitted) washer fluid -
2.Engine coolant - 3.Power steering
fluid - 4.Engine oil - 5.Brake and hy-
draulic clutch fluid.
fig. 2 - Versions 2.2 JTDF0B0600b
Page 198 of 254
CAR MAINTENANCE
197
Do not let the power
steering fluid come into
contact with hot engine
parts. It catches fire very easily.The brake fluid is poiso-
nous and very corrosive.
In the event of accidental
contact, immediately wash the
affected parts with water and
mild soap and rinse under run-
ning water. Immediately call a
doctor if the fluid is swallowed.
Oil consumption is ex-
tremely low. If the oil lev-
el needs topping up again
in a short period of time, have the
system checked for leakage at a
Fiat Dealership.Make sure that the high-
ly corrosive brake fluid
does not trip onto the
paintwork. If it does, wash it off
immediately with water. BRAKE AND HYDRAULIC
CLUTCH FLUID fig. 10
Remove cap Aand check that the
fluid in the reservoir is at the maxi-
mum level.
The symbol πon the
container indicates syn-
thetic brake fluid distin-
guishing it from mineral fluid. Us-
ing mineral type fluid would dam-
age the special rubber braking
system gaskets beyond repair.
Page 199 of 254

AIR CLEANER
The air cleaner is connected to tem-
perature and air flow sensors which
send the electrical signals needed for
the correct system injection and start-
ing to the control unit.
For this reason and to limit con-
sumption and exhaust emissions the
air cleaner must always be efficient. IMPORTANTBrake fluid is hy-
groscopic (meaning it absorbs humid-
ity). This is why the fluid should be
changed more frequently than shown
in the Service Schedule if the vehicle is
mainly driven in areas with a high per-
centage of humidity in the air.If the following filter re-
placement operations are
not carried out in the cor-
rect way and without taking the
necessary precautions, the vehi-
cle driving safety may be com-
promised.
The filter replacement
procedure is just for in-
formation. Go to a Fiat
Dealership to carry it out in the
correct way.
If the car is often used in
dusty roads, you should
change the filter element
more frequently than shown in
the Service Schedule.
The cleaner can be dam-
aged if it is cleaned and
consequently the engine
can be damaged.
fig. 10
F0B0166b
CAR MAINTENANCE
198
Page 222 of 254
TECHNICAL SPECIFICATIONS
221
BRAKES
SERVICE AND EMERGENCY
BRAKES
Front and rear disc brakes with two
operating cylinders for each wheel and
floating shoe.
Crossed hydraulic circuit control fit-
ted with:– ABS with EBD;
– HBA
– TC + ASR
– MSR
– ESP.
HANDBRAKE
Controlled by a lever, it works me-
chanically on the rear brake shoes.
SUSPENSIONS
FRONT
Independent wheel, McPherson sus-
pension with:
– telescopic hydraulic dampers with
flexible anchorage on the body side
and rubber dust guards;
– coil and knock-guard buffers off-
set with the shock absorber;
– stabiliser anchored to the shock ab-
sorber and the swivel arms.
REAR
The suspension is fitted with:
– cross member;
– pulled arms;
– hydraulic shock absorbers;
– coil springs;
– stabiliser.