74
Check the oil level and add oil if necessary.
If there is enough oil, the lubrication sys-
tem should be inspected by your Fiat Deal-
ership before you drive the vehicle again.
IMPORTANT
❒If you operate the engine with this light
on, severe engine damage can result.
❒Do not rely on the Oil Pressure Light
to indicate the need to add oil. Be
sure to periodically check the engine
oil level.
Oil Life Monitoring
(for Diesel Engine Model)
Your vehicle also has the oil life monitor-
ing system that let you know when to
change the engine oil and filter.
If the oil pressure light blinks, you should
change the engine oil and oil filter imme-
diately since the monitoring system has
calculated that oil life has been diminished
by detecting a deterioration, increase or
decrease of engine oil. The blinking light
goes out after 1 minute and comes back
on every hour. If the life of engine oil re-
mains 0%, the oil pressure light blinks for
1 minute when the engine is started. You
should change the engine oil and filter at
the first blink. For details on how to
change the engine oil, refer to “Changing
Engine Oil and Filter” in “INSPECTION
AND MAINTENANCE” section.
Whenever the engine oil is changed, the
light must be reset to monitor the next oil
change timing properly. To reset the light,
consult your Fiat Dealership.
50G051A
66J031
66J032
This light comes on when the ignition
switch is turned to the “ON” position, and
goes out when the engine is started. The
light will come on and remain on if there
is insufficient oil pressure. When the ignition switch is turned to the
“ON” position, the light comes on briefly
so you can check that the light is working.
If the light stays on, or comes on when dri-
ving, there may be something wrong with
the ESP
®systems (other than ABS). You
should have the system inspected by an
authorized FIAT dealer.
For details of the ESP
®systems, refer to
“Electronic Stability Program (ESP®)” in the
“OPERATING YOUR VEHICLE” section.
“ESP OFF” INDICATOR LIGHT
(if equipped)
If the warning light vturns on when the vehicle is
travelling stop the engine immedi-
ately and contact a Fiat Dealership.
WARNING
OIL PRESSURE LIGHT
“ESP” WARNING LIGHT
(if equipped)
(Electronic Stability Program) When the ignition switch is turned to the
“ON” position, this light comes on briefly
so you can check that the light is working.
When the “ESP OFF” switch is pushed to
turn off the ESP
®systems (other than
ABS), the “ESP OFF” light comes on and
stays on.
For details of the ESP
®systems, refer to
“Electronic Stability Program (ESP®)” in
the “OPERATING YOUR VEHICLE” sec-
tion.
069-128 Fiat16 New GB 3-09-2008 8:20 Pagina 74
151
Once a week, or each time you fill your
fuel tank, perform the following under-
hood checks:
❒Engine oil level
❒Coolant level
❒Brake fluid level
❒Power steering (if equipped) fluid level
❒Windshield washer fluid level
❒Battery solution level
❒Hood latch operation
Pull the hood release handle inside the
vehicle. Make sure that you cannot
open the hood all the way without re-
leasing the secondary latch. Be sure to
close the hood securely after check-
ing for proper latch operation. See “All
latches, hinges & locks” of “CHASSIS
AND BODY” in the “Periodic Main-
tenance Schedule” in the “INSPEC-
TION AND MAINTENANCE” section
for lubrication schedule.Once a month, or each time you fill your
fuel tank, check the tire pressure using a
tire pressure gauge. Also check the tire
pressure of the spare tire.❒Adjust the seat and adjustable head re-
straint (if equipped).
❒Check the brake pedal and the park-
ing brake lever.
❒Adjust the mirrors.
❒Make sure that you and all passengers
have properly fastened your seat belts.
❒Make sure that all warning lights come
on as the key is turned to the “ON” or
“START” position.
❒Check all gauges.
❒Make sure that the BRAKE SYSTEM
WARNING light turns off when the
parking brake is released.
60A187S
Make sure the hood is fully
closed and latched before
driving. If it is not, it can fly up un-
expectedly during driving, obstructing
your view and resulting in an acci-
dent.
WARNING
149-166 Fiat16 New GB 3-09-2008 8:15 Pagina 151
152
Oil consumption: Max. 1.0 L per
1000 km (1 Qt. per 600 miles)
When judging the amount of oil con-
sumption, note that the oil may become
diluted and make it difficult to accurately
judge the true oil level.
As an example, if a vehicle is used for re-
peated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more of dri-
ving. This is because the oil is gradually be-
coming diluted with fuel or moisture, mak-
ing it appear that the oil level has not
changed.
You should also be aware that the dilut-
ing ingredients evaporate out when the ve-
hicle is subsequently driven at high speeds,
such as on an expressway, making it ap-
pear that oil is excessively consumed af-
ter high- speed driving.STARTING THE ENGINE
BEFORE STARTING THE ENGINE
❒Make sure the parking brake is set fully.
❒Shift into “N” (Neutral) and depress the
clutch pedal all the way to the floor.
Hold it while starting the engine.
ENGINE OIL
CONSUMPTION
It is normal for the engine to consume
some engine oil during normal vehicle op-
eration.
The amount of engine oil consumed de-
pends on the viscosity of the oil, the qual-
ity of the oil and the conditions the vehi-
cle is driven under.
More oil is consumed during high- speed
driving and when there is frequent accel-
eration and deceleration. Under high
loads, your engine also will consume more
oil.
A new engine also consumes more oil,
since its pistons, piston rings and cylinder
walls have not yet become conditioned.
New engines reach the normal level of oil
consumption only after approximately
5000 km (3000 miles) driving.
Make sure that the parking
brake is set fully and the
transaxle is in Neutral before at-
tempting to start the engine.
WARNING
IMPORTANT We recommend that dur-
ing the initial period you do not drive to
full vehicle performance (e.g.: excessive ac-
celeration, long journeys at top speed,
sharp braking, etc.).
IMPORTANT When the engine is
switched off never leave the key into the
ignition switch to prevent pointless cur-
rent absorption from draining the battery.
149-166 Fiat16 New GB 3-09-2008 8:15 Pagina 152
185
15 30 45 60 75 90 105 120 135 150 165 180
●● ●●●●
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●
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Thousands of km
Check exhaust emissions/smoke
Check cleanness of bonnet and boot locks and lever
cleanness and lubrication
Change spark plugs (change iridium spark plugs every 105,000 km)
Change engine oil and oil filter
Check air cleaner conditions
Replace air cleaner cartridge
Change engine coolant
Change accessory drive belt conditions
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system (electric drive)
Check engine control system operation
(through diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Change pollen filter (or every 2 years)
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 185
187
15 30 45 60 75 90 105 120 135 150 165 180
(●)(●)(●)(●)(●)(●)
●● ●● ●● ●●
●●●●
●●●●
●
●
●●●
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Thousands of km
Change engine oil and oil filter (Diesel versions - DPF)**
Check air cleaner conditions
Replace air cleaner cartridge
Change engine coolant
Change accessory drive belt conditions
Change timing belt *
Change fuel filter
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system (electric drive)
Check engine control system operation
(through diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Change pollen filter (or every 2 years)
* Or every 4 years in the event of particularly demanding use (cold climates, driving in the city, idling for a long time, driving on dusty
roads or covered with sand and/or salt), or in any case every 5 years regardless of the km covered.
** Actual interval to change engine oil and oil filter depends on the conditions of use of the vehicle and it is indicated by the relevant in-
strument panel warning light (see section “Warning and indicator lights”), or in any case every 2 years.
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 187
190
1.MIN
2.MAX
3.Oil dipstick
IMPORTANT Failure to check the oil lev-
el regularly could lead to serious engine
trouble due to insufficient oil.REFILLING
Remove the oil filler cap and pour oil
slowly through the filler hole to bring the
oil level to the upper limit on the dipstick.
Be careful not to overfill. Too much oil is
almost as bad as too little oil. After refill-
ing, start the engine and allow it to idle for
about a minute. Stop the engine, wait
about 5 minutes and check the oil level
again. OIL LEVEL CHECK
It is important to keep the engine oil at the
correct level for proper lubrication of
your vehicle’s engine. Check the oil level
with the vehicle on a level surface. The oil
level indication may be inaccurate if the
vehicle is on a slope. The oil level should
be checked either before starting the en-
gine or at least 5 minutes after stopping
the engine.
The handle of the engine oil dipstick is col-
ored yellow for easy identification. Pull out
the oil dipstick, wipe oil off with a clean
cloth, insert the dipstick all the way into
the engine, then remove it again. The oil
on the stick should be between the upper
and lower limits shown on the stick. If the
oil level indication is near the lower limit,
add enough oil to raise the level to the up-
per limit.
80G06481A147
Open
Close
For Petrol Engine Model
(3)
(2) (1)
79J170
For Diesel Engine Model
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193
Refill with Oil and Check for Leaks
❒Pour oil through the filler hole and in-
stall the filler cap.
For the approximate capacity of the oil,
refer to the “Capacities” item in the
“SPECIFICATIONS” section.
❒Start the engine and look carefully for
leaks at the oil filter and drain plug. Run
the engine at various speeds for at least
5 minutes.
❒Stop the engine and wait about 5 min-
utes. Check the oil level again and add
oil if necessary. Check for leaks again.
IMPORTANT
❒When replacing the oil filter, it is rec-
ommended that you use a genuine
Fiat replacement filter. If you use an af-
termarket filter, make sure it is of
equivalent quality and follow the man-
ufacturer’s instructions.
❒Oil leaks from around the oil filter or
drain plug indicate incorrect installation
or gasket damage. If you find any leaks
or are not sure that the filter has been
properly tightened, have the vehicle in-
spected by your Fiat Dealership.Transfer oil (4WD)
Rear differential oil (4WD)
(API GL-5 Hypoid)
GEAR OIL
MANUAL TRANSAXLE OIL/
TRANSFER OIL (4WD)/
REAR DIFFERENTIAL OIL (4WD)
When adding gear oil, use gear oil with the
appropriate viscosity and grade as shown
in the chart below.
We highly recommend you use:
TUTELA XVI SAE 75W-90, API GL3,
FIAT 9.55550-MZ4 Contractual Technical
Reference N° F808.G08, for manual
transaxle gear oil.
Hypoid gear oil TUTELA W90/M -DA SAE
80W-90
API GL 5for transfer oil and rear
differential oil (4WD).
54G095
54G096
Manual transaxle oil (API GL-4)
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 193
194
IMPORTANT When tightening the plug,
apply sealing compound Loctite 510 or
equivalent to the plug threads to prevent
oil leakage.
GEAR OIL CHANGE
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized Fiat
Dealership.
54G097
(2)
79J005
Manual transaxleRear differential (4WD)
After driving the vehicle, the
gear oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before in-
specting transaxle oil.
WARNING
GEAR OIL LEVEL CHECK
To check the gear oil level, use the fol-
lowing procedure:
❒Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
❒Remove the oil filler plug (1) or (2).
❒Feel the inside of the hole with your fin-
ger. If the oil level comes up to the bot-
tom of the plug hole, the oil level is cor-
rect. If so, reinstall the plug.
❒If the oil level is low, add gear oil
through the oil filler plug hole (1) or (2)
until the oil level reaches the bottom of
the filler hole, then reinstall the plug.
Tightening torque for oil filler and
level plug (1) and (2)
21 Nm (2,1 kgm, 15,2 lb-ft)
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 194