179
79J130
TOWING METHOD B
FROM THE FRONT:
FOUR WHEELS ON THE GROUND
B: 2WD VEHICLES WITH
MANUAL TRANSAXLE
❒Shift the manual transaxle lever into
neutral.
❒Turn the ignition key to the “ACC” po-
sition to unlock the steering wheel.
❒Release the parking brake.
IMPORTANT The steering column is not
strong enough to withstand shocks trans-
mitted from the front wheels during tow-
ing. Always unlock the steering wheel be-
fore towing.
B: 4WD VEHICLES WITH
MANUAL TRANSAXLE
❒Shift the 2WD/4WD switch to the
“2WD” mode.
❒Shift the manual transaxle lever into
neutral.
❒Turn the ignition key to the “ACC”
position to unlock the steering wheel.
❒Release the parking brake.
IMPORTANT The steering column is
not strong enough to withstand shocks
transmitted from the front wheels dur-
ing towing. Always unlock the steering
wheel before towing.
IMPORTANT Never use a towing truck
to tow 4WD vehicles.
79J17579J176
171-180 Fiat16 New GB 3-09-2008 8:42 Pagina 179
182
660B128
You should take extreme
care when working on your
vehicle to prevent accidental injury.
Here are a few precautions that you
should be especially careful to ob-
serve:
– To prevent damage or unintended
activation of the air bag system or
seat belt pretensioner system, be sure
the battery is disconnected and the
ignition switch has been in the
“LOCK” position for at least 90 sec-
onds before performing any electrical
service work on your Fiat. Do not
touch air bag system components,
seat belt pretensioner system com-
ponents or wires.
The wires are wrapped with yellow
tape or yellow tubing, and the cou-
plers are yellow for easy identifica-
tion.
– Do not leave the engine running in
garages or other confined areas.
WARNING
– When the engine is run-
ning, keep hands, clothing,
tools, and other objects away from
the fan and drive belt. Even though
the fan may not be moving, it can au-
tomatically turn on without warning.
– When it is necessary to do service
work with the engine running, make
sure that the parking brake is set ful-
ly and the transaxle is in Neutral (for
manual transaxle vehicles) or Park
(for automatic transaxle vehicles).
– Do not touch ignition wires or oth-
er ignition system parts when starting
the engine or when the engine is run-
ning, or you could receive an electric
shock.
– Be careful not to touch a hot en-
gine, exhaust manifold and pipes,
muffler, radiator and water hoses.
– Do not allow smoking, sparks, or
flames around gasoline or the bat-
tery. Flammable fumes are present.
– Do not get under your vehicle if it is
supported only with the portable jack
provided in your vehicle.
WARNING
– Be careful not to cause ac-
cidental short circuits be-
tween the positive and negative bat-
tery terminals.
– Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly; nev-
er pour them on the ground, into sew-
ers, etc.
WARNING
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 182
194
IMPORTANT When tightening the plug,
apply sealing compound Loctite 510 or
equivalent to the plug threads to prevent
oil leakage.
GEAR OIL CHANGE
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized Fiat
Dealership.
54G097
(2)
79J005
Manual transaxleRear differential (4WD)
After driving the vehicle, the
gear oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before in-
specting transaxle oil.
WARNING
GEAR OIL LEVEL CHECK
To check the gear oil level, use the fol-
lowing procedure:
❒Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
❒Remove the oil filler plug (1) or (2).
❒Feel the inside of the hole with your fin-
ger. If the oil level comes up to the bot-
tom of the plug hole, the oil level is cor-
rect. If so, reinstall the plug.
❒If the oil level is low, add gear oil
through the oil filler plug hole (1) or (2)
until the oil level reaches the bottom of
the filler hole, then reinstall the plug.
Tightening torque for oil filler and
level plug (1) and (2)
21 Nm (2,1 kgm, 15,2 lb-ft)
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 194
202
NOTE With disc brakes, the fluid level can
be expected to gradually fall as the brake
pads wear.
BRAKES
BRAKE FLUID
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake flu-
id level is near the “MIN” line, fill it up to
the “MAX” line with TUTELA TOP 4 SAE
J1704 o DOT4 brake fluid.
79J010
Failure to follow the guide-
lines below can result in per-
sonal injury or serious damage to the
brake system.
– If the brake fluid in the reservoir
drops below a certain level, the brake
warning light on the instrument pan-
el will come on (the engine must be
running with the parking brake fully
disengaged). Should the light come
on, immediately ask your Fiat Deal-
ership to inspect the brake system.
– A rapid fluid loss indicates a leak in
the brake system which should be in-
spected by your Fiat Dealership im-
mediately.
WARNING– Brake fluid can harm your
eyes and damage painted
surfaces. Use caution when refilling
the reservoir.
– Do not use any fluid other than SAE
J1704 or DOT4 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out of
the brake fluid reservoir.
WARNING
Brake fluid is harmful or fa-
tal if swallowed, and harm-
ful if it comes in contact with skin or
eyes. If swallowed, do not induce
vomiting. Immediately contact a poi-
son control center or a physician. If
brake fluid gets in eyes, flush eyes
with water and seek medical atten-
tion. Wash thoroughly after handling.
Solution can be poisonous to animals.
Keep out of the reach of children and
animals.
WARNING
181-224 Fiat16 New GB 3-09-2008 8:18 Pagina 202
204
STEERING
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns eas-
ily and smoothly without rattling by turn-
ing it all the way to the right and to the left
while driving very slowly in an open area.
If the amount of free play is outside the
specification or you find anything else to
be wrong, an inspection must be per-
formed by your Fiat Dealership. PARKING BRAKE
Ratchet tooth specification “b”:
6th – 8th
Lever pull force (1):
200 N (20 kg, 44 lbs)
Check the parking brake for proper ad-
justment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the spec-
ified ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspect-
ed and/ or adjusted by your Fiat Dealer-
ship.
54G10954G110
181-224 Fiat16 New GB 3-09-2008 8:18 Pagina 204
226
❒Place the spare wheel near the wheel
being lifted as shown in the illustration
in case that the jack is slipped.
❒Position the jack vertically and raise the
jack by turning the jack handle clock-
wise until the jack head recess fits the
rod of the body.
❒Continue to raise the jack slowly and
smoothly until the tire clears the
ground. Do not raise the vehicle more
than necessary.
JACKING
INSTRUCTIONS
❒Place the vehicle on level, hard ground.
❒Set the parking brake firmly and shift in-
to “R” (Reverse) if your vehicle has a
manual transaxle.
79J016
75F062
– Be sure to shift into “R” (Re-
verse) in manual transaxle
when you jack up the vehicle.
– Never jack up the vehicle with the
transaxle in “N” (Neutral). Other-
wise, unstable jack may cause an ac-
cident.
WARNING
❒Turn on the hazard warning flasher if
your vehicle is near traffic.
❒Block the front and rear of the wheel
diagonally opposite of the wheel being
lifted.
54G253
225-232 Fiat16 New GB 3-09-2008 8:44 Pagina 226
228
❒Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
❒Make jump lead connections as follows:
– Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
– Connect the other end to the posi-
tive (+) terminal of the booster bat-
tery (2).
– Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (2).
– Make the final connection to an un-
painted, heavy metal part (i. e. engine
hook (3)) of the engine of the vehi-
cle with the flat battery (1).
❒If the booster battery you are using is
fitted to another vehicle, start the en-
gine of the vehicle with the booster bat-
tery. Run the engine at moderate
speed.
❒Start the engine of the vehicle with the
flat battery.
❒Remove the jump leads in the exact re-
verse order in which you connected
them. IMPORTANT Your vehicle should not be
started by pushing or towing. This start-
ing method could result in permanent
damage to the catalytic converter. Use
jump leads to start a vehicle with a weak
or flat battery.
WHEN JUMP STARTING YOUR
VEHICLE, USE THE
FOLLOWING PROCEDURE
❒Use only a 12 volt battery to jump start
your vehicle. Position the good 12 V
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on an-
other vehicle, DO NOT LET THE VE-
HICLES TOUCH. Set the parking
brakes fully on both vehicles.
– To avoid harm to yourself
or damage to your vehicle or
battery, follow the jump starting in-
structions below precisely and in order.
If you are in doubt, call for qualified
road service.
WARNING
(1)
(3)
(2)
54G079
Never connect the jump lead
directly to the negative (–)
terminal of the discharged battery, or
an explosion may occur.
WARNING
225-232 Fiat16 New GB 3-09-2008 8:44 Pagina 228
229
IMPORTANT The steering column is not
strong enough to withstand shocks trans-
mitted from the front wheels during tow-
ing. Always unlock the steering wheel be-
fore towing.
4-WHEEL DRIVE (4WD)
Your vehicle should be towed under one
of the following conditions:
❒With all four wheels on a flat-bed truck.
❒With the front or rear wheels lifted and
a dolly under the other wheels.
IMPORTANT Towing your vehicle with
front and/ or rear wheels on the ground
can result in damage to the automatic
transaxle and/ or the 4WD drive system.
IF THE STARTER DOES
NOT OPERATE
❒Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery
condition. If the headlights go exces-
sively dim or go off, it usually means
that either the battery is flat or the bat-
tery terminal contact is poor. Recharge
the battery or correct battery terminal
contact as necessary.
❒If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the ve-
hicle inspected by your authorized
Fiat Dealership.
TOWING
If you need to have your vehicle towed,
contact a professional service. Your deal-
er can provide you with detailed towing
instructions.
IMPORTANT To help avoid damage to
your vehicle during towing, proper equip-
ment and towing procedures must be
used.
2-WHEEL DRIVE (2WD)
MANUAL TRANSAXLE
Manual transaxle vehicles may be towed
using either of the following methods.
❒From the front, with the front wheels
lifted and the rear wheels on the
ground. Before towing, make sure that
the parking brake is released.
❒From the rear, with the rear wheels lift-
ed and the front wheels on the ground,
provided the steering and drivetrain are
in operational condition. Before tow-
ing, make sure that transaxle is in neu-
tral, the steering wheel is unlocked (the
ignition key should be in the “ACC” po-
sition), and the steering wheel is se-
cured with a clamping device designed
for towing service.
225-232 Fiat16 New GB 3-09-2008 8:44 Pagina 229