188
RReplace or Change
IInspect and correct or replace if necessary
LLubricate Severe condition code
ARepeated short trips
BDriving on rough and/or muddy roads
CDriving on dusty roads
DDriving in extremely cold weather and/ or salted roads
ERepeated short trips in extremely cold weather
FLeaded fuel use
HTrailer towing (if admitted)
MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that
applicable maintenance operation be performed at the particular interval as given in the chart below.
Severe Condition Code
B C D
AD
A C D E F H
A C D E H
A B C E F H
C
B C D H
B D E H
B E H
Maintenance Interval
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months
Every 48 months
Every 7,500 km (4,500 miles) or 6 months
Every 7,500 km (4,500 miles) or 6 months
Every 30,000 km (18,000 miles) or 24 months
Every 10,000 km (6,000 miles) or 8 months
Every 30,000 km (18,000 miles) or 24 months
Every 15,000 km (9,000 miles) or 12 months
Every 15,000 km (9,000 miles) or 12 months
First time only: 15,000 km (9,000 miles) or
12 months
Second time and after: Every 30,000 km
(18,000 miles) or 24 months reckoning from
0 km (0 mile) or 0 month Maintenance
Accessory drive belt (V-belt)
Timing belt (Diesel versions)
Engine oil and oil filter (Petrol versions)
Engine oil and oil filter (Diesel versions)
Spark plugs
Air cleaner cartridge
(Check and replace more frequently, if required)
Wheel bearings
Driving axle /Propeller shaft casing (4WD)
Manual transaxle gear oil
Transmission unit oil (4WD)
Differential oil (4WD)Maintenance
Operation
I
R
R
R
R
R
R
R
I
I
R Iridium plugs (recommended)
Nickel plugs (traditional)
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 188
191
Tightening torque for drain plug
For Petrol Engine Model:
50 Nm (5,0 kgm, 36.2 lb-ft)
For Diesel Engine Model:
20 Nm (2,0 kgm, 14.4 lb-ft)
❒Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.
NOTE
(For Diesel Engine Model)
Whenever the engine oil is changed, the
monitoring system to find the next oil
change stage must be reset whether the
oil pressure light blinks or not. For details
on how to reset the system, ask your Fi-
at Dealership. CHANGING ENGINE OIL AND
FILTER
Drain the engine oil while the engine is still
warm.
❒Remove the oil filler cap.
❒Place a drain pan under the drain plug.
❒Using a wrench, remove the drain plug
and drain out the engine oil.
54G091
OpenClose
The engine oil temperature
may be high enough to burn
your fingers when the drain plug is
loosened. Wait until the drain plug is
cool enough to touch with your bare
hands.
WARNING
60G306A
New and used oil can be
hazardous.
Children and pets may be harmed by
swallowing new or used oil. Keep new
and used oil and used oil filters away
from children and pets.
Repeated, prolonged contact with
used engine oil may cause skin can-
cer.
Brief contact with used oil may irri-
tate skin.
WARNING
To minimize your exposure
to used oil, wear a long-
sleeve shirt and moisture- proof
gloves (such as dishwashing gloves)
when changing oil. If oil contacts your
skin, wash thoroughly with soap and
water.
Launder any clothing or rags if wet
with oil.
Recycle or properly dispose of used
oil and filters.
WARNING
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 191
194
IMPORTANT When tightening the plug,
apply sealing compound Loctite 510 or
equivalent to the plug threads to prevent
oil leakage.
GEAR OIL CHANGE
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized Fiat
Dealership.
54G097
(2)
79J005
Manual transaxleRear differential (4WD)
After driving the vehicle, the
gear oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before in-
specting transaxle oil.
WARNING
GEAR OIL LEVEL CHECK
To check the gear oil level, use the fol-
lowing procedure:
❒Park the vehicle on a level surface with
the parking brake applied. Then, stop
the engine.
❒Remove the oil filler plug (1) or (2).
❒Feel the inside of the hole with your fin-
ger. If the oil level comes up to the bot-
tom of the plug hole, the oil level is cor-
rect. If so, reinstall the plug.
❒If the oil level is low, add gear oil
through the oil filler plug hole (1) or (2)
until the oil level reaches the bottom of
the filler hole, then reinstall the plug.
Tightening torque for oil filler and
level plug (1) and (2)
21 Nm (2,1 kgm, 15,2 lb-ft)
181-224 Fiat16 New GB 3-09-2008 8:17 Pagina 194
257
Battery .......................................210-245
Before driving.................................. 9
Bodywork care................................ 233
Brake fluid ............................................ 202
Brake system ....................................... 159
Brakes
– Brake fluid ..................................... 202
– Brake pedal .............................131-203
– Brake system ................................ 246
– Parking brake lever ...............130-204
– Vacuum brake ............................... 160
Bulbs
– Replacement ................................. 217
– Type ................................................ 245
Can holder .......................................... 142
Capacities ......................................10-248
Catalytic converter ............................ 165
Child-proof locks ................................ 22
Children
– Child-proof locks ......................... 22
– Child restraint systems ............... 37
– Installation with Isofix
type anchorages ........................... 42
– Installation with lap-shoulder
seat belts ........................................ 42
Cigar lighter ......................................... 90Clock ..................................................... 98
Clutch .............................................131-205
CO
2emissions .................................... 241
Cup holder ........................................... 142
Daily inspection checklist ................ 150
Dimensions .......................................... 247
Dipped beam headlights .................... 63
– Bulb replacement ......................... 219
Doors
– Central door locking
system ........................................13-19
– Child-proof locks ......................... 22
– Dead lock ...................................... 14
– Keyless Start ................................. 15
– Opening/closing ............................ 12
Drive belt (servicing) ......................... 189
Driving tips....................................... 167
– Driving on hills ............................. 168
– Driving on slippery roads ........... 169
– Highway driving ............................ 168
Emergency service....................... 225
Engine
– Air cleaner ..................................... 198
– Engine coolant .............................. 195
– Engine oil and filter ...................... 189
– If the engine is flooded ............... 230
ABS ...................................................... 160
Air bags ................................................. 47
– Front ............................................... 48
– How the system works .............. 52
– Servicing ......................................... 54
– Side ................................................. 50
Air cleaner ........................................... 198
Air conditioning ...........................99-224
Ashtray ................................................. 90
Assist grips ........................................... 140
Audio systems
– Antenna ...................................112-147
– Anti-theft system ......................... 121
– Cautions on handling .................. 110
– CD Changer ................................. 118
– CD player ...................................... 116
– Error display messages ............... 125
– General .......................................... 112
– Radio .............................................. 113
– RDS (Radio Data System) .......... 115
– Steering wheel controls ............. 126
– System ............................................ 109
– Troubleshooting .......................... 123
Automatic heating and air
conditioning system ......................... 104
– Maintenance ...........................109-224
I I
N N
D D
E E
X X
14
257-264 Fiat16 New GB 3-09-2008 8:25 Pagina 257
258
– Fuel filter........................................... 201
– Fuel filler cap ................................... 132
– Fuel gauge ........................................ 84
– Improving fuel economy .............. 166
– Instantaneous fuel
consumption (gauge) ......................... 92
Fuel filler cap .......................................... 132
Fuel gauge ............................................... 84
Fuses ........................................................ 212
Gear oil
– Changing .................................193-248
– Level check .................................... 194
– Specifications.................................. 193
General information.................... 239
Glove box ............................................ 91
Hazard warning lights ....................... 85
Hazard warning lights ........................ 85
Head restraints ................................... 30
Headlight levelling switch .................. 87
Headlights
– Bulb replacement ......................... 220
– Headlight levelling switch ........... 87
Heated rear window .......................... 88
Heating and air conditioning
system .........................................99-224
Heating system .............................99-104
Horn ...................................................... 68
Identification data .............................. 230
Ignition switch ..................................... 58
Information display ......................91-94
– Illumination cancel switch .......... 89
Inspection and maintenance.... 181
– Maintenance schedule ................. 183
– Severe driving conditions ........... 188
Instrument cluster .............................. 71
– Meter illumination
(control) ..................................82-87
Instrument panel........................... 69
Interior lights ................................138-219
Isofix type child restraint system
(installation)........................................ 42
Jack ......................................................... 144
Jacking instructions.............................. 226
Jump starting instructions.................. 227
Keys ....................................................... 11
– Battery replacement..................... 20
– Keyless Entry................................. 18
Luggage compartment
– Capacity/volume .......................... 247
– Extension (folding rear seats)..... 134
– Luggage compartment cover ..... 146
– Luggage compartment light ....... 146
– Luggage restraint loops .............. 145
– Rear door opening ...................... 23
Luggage compartment light .............. 146 – If the engine overheats ............... 230
– If the starter does not operate .. 229
– Jump starting ................................. 227
– Serial number ............................... 240
– Spark plugs .................................... 199
– Starting ........................................... 165
– Technical specifications .............. 244
– Temperature gauge ..................... 84
Engine coolant ..................................... 195
Engine coolant temperature gauge .. 84
Engine hood ......................................... 140
Engine oil consumption ..................... 152
Engine oil
– Changing .................................191-248
– Level check .................................... 190
– Specifications ................................ 189
Engine oil filter (change) .................... 191
ESP (Electronic Stability Program) ... 161
Exhaust gas ........................................... 150
External lights ...............................63-219
Eyeglasses holder ................................ 142
Fiat CODE (Immobilizer system) .... 11
Frame hooks .......................................... 143
Front fog lights ....................................... 89
Fuel
– Capacities/refuelling ...............10-248
– Consumption .................................. 241
257-264 Fiat16 New GB 3-09-2008 8:25 Pagina 258
259
– Switch ............................................. 66
Rear window wiper
– Blades.............................................. 223
– Control .......................................... 66
Recirculated air.............................102-105
Refuelling/Capacities.....................10-248
Roof rails or roof rack anchors ....... 147
Running-in ............................................ 165
Seat back pocket................................ 145
Seat belts
– Height adjuster ............................. 36
– Pretensioners ............................... 45
– Seat belt hangers .......................... 36
– Seat belt inspection ..................... 37
– Seat belt reminder (S.B.R.) ........ 35
– Use .................................................. 33
– Warnings ....................................... 31
Seats
– Folding rear seats ......................... 145
– Front (adjustment) ...................... 29
– Front seat heater ......................... 139
– Seat back pocket .......................... 145
Service station guide .......................... 3
Snow chains ......................................... 169
Spare tire .......................................144-208
Spark plugs ....................................199-245
Speedometer........................................ 81
Spot light................................................ 138Starting the engine............................... 152
Steering...........................................204-246
Steering column controls.......... 57
Steering wheel
– Adjustment .............................67-204
– Audio controls........................68-126
Sun visors ............................................. 137
Supplement...................................... 249
Suspensions .......................................... 246
Symbols ................................................. 4
Tachometer ........................................ 83
Tailgate .................................................. 23
Technical specifications.............. 243
Theft deterrent light .......................... 93
Thermometer ...................................... 92
Tools ..................................................... 144
Towing the vehicle
– Frame hooks ................................. 135
– Instructions ............................177-229
Trailer towing ...................................... 172
Trailer hitch ......................................... 172
Transaxle
– Gear oil .......................................... 194
– Gear oil change .....................194-248
– Gearshift lever .............................. 132
– Using the transaxle ...................... 156
Transmission ........................................ 246
Trip meter ........................................... 81 Luggage restraint loops ..................... 145
Main beam headlights........................ 63
– Bulb replacement ......................... 220
Manual heating and air
conditioning system.......................... 100
– Maintenance............................104-224
Mirrors
– Defroster ....................................... 88
– Electric mirrors ............................ 28
– Inside rearview mirror ............... 27
– Outside rearview mirror ........... 27
MP3/WMA Player................................ 120
Odometer ........................................... 81
– Illumination cancel switch .......... 89
Operating your vehicle............... 149
Original spare parts ........................... 2
Other controls
and equipment............................. 129
Parking brake lever ........................... 130
Parking lights ........................................ 63
Pedals .................................................... 131
Performance ........................................ 248
Pretensioners for seat belts ............. 45
Radio antenna...............................112-147
Rear door.............................................. 23
Rear fog light......................................... 64
Rear window washer
257-264 Fiat16 New GB 3-09-2008 8:25 Pagina 259