Page 437 of 554

WARNING!
Battery fluid is a corrosive acid solution; do not allow
battery fluid to contact eyes, skin or clothing. Don't
lean over battery when attaching clamps or allow the
clamps to touch each other. If acid splashes in eyes or
on skin, flush contaminated area immediately with
large quantities of water.
A battery generates hydrogen gas which is flam-
mable and explosive. Keep flame or spark away from
the vent holes.
Do not use a booster battery or any other booster
source that has a greater than 12-volt system, i.e., do
not use a 24-volt power source.
1. Remove all metal jewelry such as watch bands or
bracelets which might make an unintended electrical
contact.2. Park the booster vehicle within cable reach but with-
out letting the vehicles touch. Set the parking brake on
both vehicles, place the automatic transmission in PARK
or the manual transmission in NEUTRAL, and turn the
ignition OFF.
3. Turn off the heater, radio, and all unnecessary electri-
cal loads.
4. Connect one end of a jumper cable to the positive
terminal of the booster battery. Connect the other end of
the same cable to the positive terminal of the discharged
battery.
WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
WHAT TO DO IN EMERGENCIES 435
6
Page 444 of 554

NMaintenance-Free Battery................457
NAir Conditioner Maintenance.............459
NPower Steering Ð Fluid Check............460
NFront Suspension Ball Joints..............460
NSteering Linkage Ð Inspection............461
NHalf-Shaft Constant Velocity Joints.........461
NFront Prop Shaft Lubrication Ð
2500/3500 (4X4) Models................462
NBody Lubrication.....................462
NWindshield Wiper Blades................463
NWindshield Washers...................463
NExhaust System......................464NCooling System.......................465
NHoses And Vacuum/Vapor Harnesses.......470
NFuel System Connections................471
NBrake System........................471
NClutch Hydraulic System................474
NClutch Linkage.......................474
NRear Axle And 4X4 Front Driving Axle
Fluid Level..........................474
NTransfer Case........................475
NManual Transmission..................476
NAutomatic Transmission................476
NFront And Rear Wheel Bearings...........479
442 MAINTAINING YOUR VEHICLE
Page 474 of 554

Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE:Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation), should be noted before hose is re-
placed based on leakage.
NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and every engine
oil change. Inspect hydraulic brake hoses for surface
cracking, scuffing, or worn spots. If there is any evidence
of cracking, scuffing, or worn spots, the hose should be
replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder Ð Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
ªMAXº dot and an ªMINº dot. The fluid level must be
kept within these two dots. Do not add fluid above the
MAX mark, because leakage may occur at the cap.
472 MAINTAINING YOUR VEHICLE
Page 475 of 554
With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
For correct fluid type, refer to ºBrake Master Cylinderº
under ªFluids, Lubricants and Genuine Partsº in this
section.
WARNING!
Use of a brake fluid that may have a lower initial
boiling point, or is unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly-closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
MAINTAINING YOUR VEHICLE 473
7
Page 480 of 554

3. Fully apply the parking brake and press the brake
pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in PARK.
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the ªHOTº
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
a minimum of two minutes for the oil to fully drain into
the transmission before rechecking the fluid level.NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two ªCOLDº (lower) holes on the dipstick
with the fluid at approximately 70ÉF (21ÉC) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the ªHOTº
(upper) reference holes when the transmission reaches
180ÉF (82ÉC). Remember it is best to check the level at the
normal operating temperature.
CAUTION!
Be aware that if the fluid temperature is below 50ÉF
(10ÉC) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
478 MAINTAINING YOUR VEHICLE
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7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
Automatic Transmission Fluid and Filter Change
Follow the Maintenance Schedule for recommended
transmission fluid and filter change intervals.
NOTE:If the transmission is disassembled for any
reason, the fluid and filter(s) should be changed.
It is important that proper lubricant is used in the
transmission. For the correct Fluid type, refer to ªFluids,
Lubricants and Genuine Partsº in this Section.
Special Additives
Automatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transmission. The only exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. In addition, avoid using transmission sealers as
they may adversely affect seals.
Front and Rear Wheel Bearings
Front Wheel Bearings
Front wheel bearings for all vehicles are sealed-for-life.
They do not require greasing or seal replacement. In
some instances, these bearings will ªpurgeº excess grease
and the bearing will look slightly wet. This is normal.
Periodic inspection for excess play is recommended.
MAINTAINING YOUR VEHICLE 479
7
Page 514 of 554
Component Fluids, Lubricants and Genuine Parts.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
1500 Model Front Axle (4X4) GL-5 SAE 75W-90 (MS-9763) or equivalent.
1500 Model Rear Axle MopartSynthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip
Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopart
Limited Slip Additive or equivalent.
2500/3500 Model Front and Rear
AxleSynthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch
Rear AxlesLimited slip additive is not required.
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MopartATF+4, Automatic Transmission Fluid.
512 MAINTAINING YOUR VEHICLE
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²Change your engine oil more often if you drive your
vehicle off-road for an extended period of time.
²Under no circumstances should oil change intervals
exceed 6,000 miles (10,000 km) or 6 months, whichever
comes first.
Your dealer will reset the oil change indicator message
after completing the scheduled oil change. If this sched-
uled oil change is performed by someone other than your
dealer the message can be reset by referring to the steps
described under ªOdometer/Trip Odometerº under ªIn-
strument Cluster Descriptionº in Section 4 of this
manual.
At Each Stop for Fuel
²Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level whilethe vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and other electrical items for correct
operation.
MAINTENANCE SCHEDULES 515
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