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²Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Fan
Inspection
Check the fan for cracks and bent or broken blades. If any
of these conditions exist, you must replace the fan. Make
sure it is securely mounted.
NOTE:This service procedure must be performed by a
trained service technician. Make arrangements with your
authorized Dodge Truck Dealer for this inspection.
Charge Air Cooler Ð Inter-Cooler (Diesel
Engines)
The charge air cooler is positioned between the radiator
and the air conditioner condenser. Air enters the engine
through the air cleaner and passes through the turbo-
charger where it is pressurized. This pressurized air
rapidly reaches high temperature. The air is then directed
through a hose to the charge air cooler and through
another hose to the intake manifold of the engine. The air
entering the engine has been cooled by about 50 to 100
degrees Fahrenheit. This cooling process enables more
efficient burning of fuel resulting in fewer emissions.
To guarantee optimum performance of the system, keep
the surfaces of the charge air cooler, condenser and
radiator clean and free of debris. Periodically check the
hoses leading to and from the charge air cooler for cracks
or loose clamps resulting in loss of pressure and reduced
engine performance.
MAINTAINING YOUR VEHICLE 439
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Noise Systems Maintenance Chart and Service LogMaintenance Log and Service Chart (Gas Engines)Insert
Month, Day, Year under column mileage closest to the mileage at which service was performed.
MILES 6,000 12,000 18,000 24,000 30,000 36,000 42,000 48,000
KILOMETERS 9 600 19 000 29 000 36 000 48 000 58 000 67 000 77 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MILES 54,000 60,000 66,000 72,000 78,000 84,000 90,000 96,000
KILOMETERS 87 000 96 000 106 000 116 000 126 000 135 000 145 000 154 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MAINTAINING YOUR VEHICLE 455
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Maintenance Log and Service Chart (Diesel Engines)
Noise Systems Maintenance Chart and Service Log Ð Insert Month, Day, Year under column mileage closest to
the mileage at which service was performed.
MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000
KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
MILES 67,500 75,000 82,500 90,000 97,500 84,000 105,00 112,500
KILOMETERS 108 000 120 000 132 000 144 000 126 000 156 000 168 000 181 000
Exhaust system-inspect
Air cleaner assembly-inspect
ODOMETER READING
PERFORMED BY
PERFORMED AT
456 MAINTAINING YOUR VEHICLE
Page 480 of 528

EMISSION CONTROL SYSTEM MAINTENANCE
The ªScheduledº maintenance services, listed inbold
typein this section (Section 8) must be done at the times
or mileages specified to assure the continued proper
functioning of the emission control system. These, and all
other maintenance services included in this manual,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions such as dusty
areas and very short trip driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES Ð 6.7L TURBO
DIESEL
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²Check the engine oil level about 30 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
480 MAINTENANCE SCHEDULES
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Required Maintenance Intervals
Perform Maintenance Every(Where time and mileage
are listed, follow the interval that occurs first.)
Maintenance Items Miles Kilometers or Months
Change the engine oil and engine oil filter. 6,000 10 000 6
Rotate Tires. 6,000 10 000 6
Lubricate outer tie rod ends. 6,000 10 000 6
Lube Front Drive Shaft Fitting (4x4 only). 6,000 10 000 6
If using your vehicle for any of the following: Dusty
or off-road conditions. Inspect the engine air cleaner
filter, replace if necessary.12,000 20 000 12
Inspect the brake linings, replace if necessary. 12,000 20 000 12
Inspect the front and rear axle fluid, change if using
your vehicle for police, taxi, fleet, off-road or frequent
trailer towing (Gas Engine Only).18,000 30 000 18
Inspect the CV Joints. Perform the first inspection at
12,000 miles (20 000 km) or 12 months.24,000 40 000 24
494 MAINTENANCE SCHEDULES
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Perform Maintenance Every(Where time and mileage
are listed, follow the interval that occurs first.)
Maintenance Items Miles Kilometers or Months
Inspect Exhaust System. Perform the first inspection at
12,000 miles (20 000 km) or 12 months.24,000 40 000 24
Inspect the front suspension, tie rod ends and boot
seals, replace if necessary.24,000 40 000 24
Replace the engine air cleaner filter. 30,000 50 000 30
Inspect the transfer case fluid. 30,000 50 000 30
Replace the spark plugs on 5.7L engines.30,000 50 000 30
Change the automatic transmission fluid & filter and
change main sump filter and spin-on cooler return
filter (if equipped), if using your vehicle for any of the
following: police, taxi, fleet or frequent trailer towing.60,000 100 000 60
Change the transfer case fluid if using your vehicle for
any of the following: police, taxi, fleet, off-road or fre-
quent trailer towing.60,000 100 000 60
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Perform Maintenance Every(Where time and mileage
are listed, follow the interval that occurs first.)
Maintenance Items Miles Kilometers or Months
Change the manual transmission fluid if using your
vehicle for any of the following: trailer towing, snow-
plowing, heavy loading, taxi, police, delivery service
(commercial service), off-road, desert operation or
more then 50% of your driving is at sustained high
speeds during hot weather, above 90FÉ (32CÉ).60,000 100 000 60
Inspect and replace PCV valve if necessary. 90,000 150 000 90
Flush and replace the engine coolant. 102,000 170 000 60
Change the automatic transmission fluid & filter and
change main sump filter and spin-on cooler return
filter (if equipped).120,000 200 000 120
Replace Accessory Drive Belt(s). 120,000 200 000 120
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Page 501 of 528

technicians, special tools, and the latest information to
assure your vehicle is fixed correctly and in a timely
manner.
This is why you should always talk to your dealer's
service manager first. Most matters can be resolved with
this process.
²If for some reason you are still not satisfied, talk to the
general manager or owner of the dealership. They
want to know if you need assistance.
²If your dealership is unable to resolve the concern, you
may contact the Manufacturer's Customer Center.
Any communication to the Manufacturer's Customer
Center should include the following information:
²Owner's name and address
²Owner's telephone number (home and office)
²Dealership name
²Vehicle identification number
²Vehicle delivery date and mileage
DaimlerChrysler Motors Corporation Customer Center
P.O. Box 21±8004
Auburn Hills, MI 48321±8004
Phone: (800) 992-1997
DaimlerChrysler Canada Inc. Customer Center
P.O. Box 1621
Windsor, Ontario N9A 4H6
Phone Ð(800) 465±2001
In Mexico contact:
Av. Prolongacion Paseo de la Reforma, 1240
Sante Fe C.P. 05109
Mexico, D. F.
In Mexico (915) 729±1248 or 729±1240
Outside Mexico (525) 729±1248 or 729±1240
IF YOU NEED CONSUMER ASSISTANCE 501
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