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WARNING!
Any procedure other than above could result in:
1. Personal injury caused by electrolyte squirting out
the battery vent;
2. Personal injury or property damage due to battery
explosion;
3. Damage to charging system of booster vehicle or
of immobilized vehicle.
With Portable Starting Unit
There are many types of these units available. Follow the
manufacturer's instructions for necessary precautions
and operation.
CAUTION!
It is very important that the starting unit operating
voltage does not exceed 12 Volts D.C. or damage to
battery, starter motor, alternator, or electrical system
may occur.
FREEING A STUCK VEHICLE
If vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the gear
selector rhythmically between DRIVE and REVERSE
(automatic transmissions) and between 1st and RE-
VERSE (manual transmissions), while applying slight
pressure to the accelerator.
WHAT TO DO IN EMERGENCIES 393
6
Page 394 of 528
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
transmission selector in NEUTRAL for at least one
minute after every five rocking-motion cycles. This will
minimize overheating and reduce the risk of transmis-
sion failure during prolonged efforts to free a stuck
vehicle.EMERGENCY TOW HOOKS Ð IF EQUIPPED
Your vehicle may be equipped with emergency tow
hooks.
NOTE:For off-road recovery, it is recommended to use
both of the front tow hooks to minimize the risk of
damage to the vehicle.
WARNING!
Chains are not recommended for freeing a stuck
vehicle. Chains may break, causing serious injury or
death.
394 WHAT TO DO IN EMERGENCIES
Page 396 of 528
4-Wheel- Drive Vehicles
CAUTION!
To avoid damage to the transfer case while towing,
always use one of the following methods.
NOTE:The Transfer Case must be in the neutral posi-
tion, and the transmission must be in Park (Automatic
Transmission), or in gear (Manual Transmission) to tow a
4WD vehicle with one end of the vehicle raised.The manufacturer recommends towing with all wheels
OFFthe ground. Acceptable methods are to tow vehicle
on a flatbed or with one end of vehicle raised and the
opposite end on a towing dolly.2±Wheel- Drive Vehicles
Provided that transmission is operable, tow on a flatbed
or with the front wheels raised and the rear wheels on a
dolly.
396 WHAT TO DO IN EMERGENCIES
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NRear Axle And 4X4 Front Driving Axle
Fluid Level..........................443
NTransfer Case Ð If Equipped.............445
NManual Transmission Ð If Equipped.......445
NAutomatic Transmission (Gas Engine Only) . . . 446
NAutomatic Transmission (Diesel Engine
Only)..............................448
NFront And Rear Wheel Bearings...........451
NNoise Control System Required Maintenance
& Warranty.........................451
NAppearance Care And Protection From
Corrosion...........................457
mFuses (Integrated Power Module)...........462mVehicle Storage........................467
mReplacement Light Bulbs.................468
mBulb Replacement......................468
NHeadlight (Halogen)/Front Park And Turn
Lights.............................468
NFog Lights..........................472
NCab Top Clearance Lights Ð If Equipped....473
mFluid And Capacities....................474
mFluids, Lubricants And Genuine Parts........476
NEngine.............................476
NChassis............................478
MAINTAINING YOUR VEHICLE 399
7
Page 402 of 528

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the ªMalfunction Indicator
Lightº on could cause further damage to the emission
control system. It could also affect fuel economy and
driveability. The vehicle must be serviced before any
emissions tests can be performed.
If the ªMalfunction Indicator Lightº is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap Message
If the vehicles diagnostic system determines that the fuel
filler cap in loose, improperly installed, or damaged, a
GASCAP message will be displayed in the instrument
cluster. Tighten the gas cap until a ªclickingº sound is
heard. This is an indication that the gas cap is properly
402 MAINTAINING YOUR VEHICLE
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To minimize the possibility of catalyst damage:
²Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
²Do not try to start engine by pushing or towing the
vehicle.
²Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Intervention Regeneration Strategy ± EVIC
Message Process Flow (Catalyst Full Message)
(Diesel Engines Only)
Your new Cummins 6.7L diesel meets all EPA Heavy
Duty Diesel Engine Emissions Standards, resulting in the
lowest emitting diesel engine ever produced.To achieve these emission standards your vehicle is
equipped with state of the art engine and exhaust system.
The engine and exhaust aftertreatment system work
together to achieve the EPA Heavy Duty Diesel Engine
Emissions Standards. These systems are seamlessly inte-
grated into your vehicle and managed by the Cummins
6.7L engine Powertrain Control Module (PCM). The PCM
manages engine combustion to allow the exhaust sys-
tem's catalyst to trap and burn Particulate Matter (PM)
pollutants, with no input or interaction on your part.
Additionally, the overhead console in your vehicle has
the ability to alert you to additional maintenance re-
quired on your truck or engine. Refer to the following
messages that may be displayed on your Electronic
Vehicle Information Center (EVIC):
422 MAINTAINING YOUR VEHICLE
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accumulation of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically down the
face of the condenser.
Check the coolant recovery bottle tubing for brittle rub-
ber, cracking, tears, cuts and tightness of the connection
at the bottle and radiator. Inspect the entire system for
leaks.
Extremely cold ambient temperature may require the
addition of a ªwinter frontº for effective operation of the
cab heating/cooling system. Make certain that a percent-
age of the radiator is exposed for adequate air flow
through the charge air cooler and automatic transmission
oil cooler. The percentage of opening must be increased
with the increasing ambient air temperature and/or
engine load. If the cooling fan can be heard cycling
frequently, increase the size of the opening in the winter
front.Coolant bottle level check
The coolant reserve system provides a quick visual
method of determining that the coolant level is adequate.
With the engine idling, and warmed to the normal
operating temperature, the level of the coolant on the
coolant bottle should be between the fluid level marks.
Check the coolant level whenever the hood is raised.
The radiator normally remains completely full, so there is
no longer a need to remove the coolant pressure cap
except for checking coolant freeze point or replacement
with new antifreeze coolant.
WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool overheated engine! The coolant is under pres-
sure and severe scalding could result.
434 MAINTAINING YOUR VEHICLE
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Transfer Case Ð If Equipped
Drain And Refill
Follow the appropriate Maintenance Schedule for recom-
mended transfer case fluid change intervals.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Manual Transmission Ð If Equipped
Lubricant Selection for 6-Speed Manual
Transmission Ð If Equipped
If it becomes necessary to add fluid or change the fluid,
be sure to use the same lubricant or equivalent. Refer to
Fluids, Lubricants and Genuine Parts for the correct
lubricant type.
Follow the Maintenance Schedule for recommended
transmission fluid change intervals.
Fluid Level Check
This fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/4º below
the bottom of the filler hole while the vehicle is on level
ground, enough lubricant should be added to bring the
level to the bottom of the filler hole.
MAINTAINING YOUR VEHICLE 445
7