2008 CHEVROLET HHR clutch

A. Pressure Cap. SeePressure Cap on page 5-26.
B. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
C. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-33.
D. Coolant Recovery Tank. See “Checking Coolant”
underEngine Coolant on page 5-24.
E. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
G. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-34andHydraulic Clutch
on page 5-23.
H. Underhood Fuse Block. SeeEngine Compartment
Fuse Block on page 5-122.
I. Remote Negative (−) Terminal. SeeJump Starting
on page 5-38.
J. Remote Positive (+) Terminal. SeeJump Starting on
page 5-38.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
When to Add Engine Oil
If the oil is below the MIN (minimum) mark, add
at least one quart/liter of the recommended oil.
5-15

Automatic Transmission Fluid
It is not necessary to check the transmission uid
level. A transmission uid leak is the only reason for
uid loss. If a leak occurs, take your vehicle to a
dealer/retailer and have it repaired as soon as possible.
Change the uid and lter at the intervals listed in
the Maintenance Schedule. SeeScheduled Maintenance
on page 6-4. Be sure to use the transmission uid
listed inRecommended Fluids and Lubricants on
page 6-12.
Notice:Use of the incorrect automatic transmission
uid may damage your vehicle, and the damages
may not be covered by your warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 6-12.
Manual Transmission Fluid
It is not necessary to check the manual transmission
uid level. A transmission uid leak is the only reason
for uid loss. If a leak occurs, take the vehicle to a
dealer/retailer for service. Have it repaired as soon as
possible. You may also have your uid level checked by
your dealer/retailer when you have your oil changed.
SeeRecommended Fluids and Lubricants on page 6-12
for the proper uid to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 5-34for more information.
5-23

Brakes
Brake Fluid
The brake master
cylinder and, on manual
transmission vehicles,
the clutch hydraulic system
use the same reservoir.
The reservoir is lled with
DOT-3 brake uid.
There are only two reasons why the brake uid level
in the reservoir might go down. The rst is that the brake
uid goes down to an acceptable level during normal
brake lining wear. When new linings are put in, the uid
level goes back up. The other reason is that uid is
leaking out of the brake or clutch hydraulic system.
If it is, you should have the brake or clutch hydraulic
system xed, since a leak means that sooner or
later your brakes or clutch will not work well.It is not a good idea to top off the brake uid. Adding
brake uid will not correct a leak. If uid is added when
the linings are worn, there will be too much uid
when new brake linings are installed. Add or remove
brake uid, as necessary, only when work is done on
the brake or clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it can
spill on the engine. The uid will burn if the
engine is hot enough. You or others could be
burned, and your vehicle could be damaged.
Add brake uid only when work is done on the
brake hydraulic system.
When the brake uid falls to a low level, the brake
warning light will come on. SeeBrake System Warning
Light on page 3-35.
5-34

What to Add
When you do need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container
only. SeeRecommended Fluids and Lubricants on
page 6-12.
Always clean the brake uid reservoir cap and the area
around the cap before removing it. This helps keep
dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake or
clutch hydraulic system, the brakes or clutch
might not work well. This could cause a crash.
Always use the proper brake uid.Notice:
Using the wrong uid can badly damage brake
or clutch hydraulic system parts. For example,
just a few drops of mineral-based oil, such
as engine oil, in the brake or clutch hydraulic
system can damage brake or clutch hydraulic
system parts so badly that they will have
to be replaced. Do not let someone put in the
wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged.
Be careful not to spill brake uid on your
vehicle. If you do, wash it off immediately.
SeeWashing Your Vehicle on page 5-113.
5-35

Engine Compartment Fuse Block
The underhood fuse block is located on the driver side
of the engine compartment. Lift the cover to access
the fuse/relay block.
Notice:Spilling liquid on any electrical components
on your vehicle may damage it. Always keep the
covers on any electrical component.
Fuses Usage
1 Electric Power Steering
2 Rear Defogger
3 Empty
4 Body Control Module 3
5 Starting System
6 Body Control Module 2
7Rear Power Plug (Panel Van Only),
Cooling Fan (SS only)
8 Empty
9 Air Conditioning Clutch Diode
10 Liftgate, Sunroof
11 Empty
12 Rear Power Outlet (Panel Van Only)
13 Fuel Pump
20 Rear Wiper
21 Mirror
22 Air Conditioning
23 Heated Seats (Option)
5-122

Relays Usage
14 Rear Defogger Relay
15 Air Conditioning Clutch
16 Empty
17 Rear Wiper
18 Liftgate Release
19 Fuel Pump
24 Empty
26 Powertrain
28 Daytime Running Lamps
34 Starting System
35 Empty
38 Empty
39 Windshield Washer Pump
48 Rear Windshield Washer
50 Cooling Fan
51 Run, Crank
52 Windshield WiperRelays Usage
54 Fog Lamps (Option)
55 Horn
68 Parking Lamps
70 Windshield Wipers
71 Headlamp Low-Beam
72 Headlamp High-Beam
A Center High-Mounted Stoplamp Relay, and a Rear
Access Panel Door Interlock Relay (Panel Van only),
are located underhood in front of the left shock tower.
The Left Rear Access Panel Door Relay (Panel Van
Only), and the Right Rear Access Panel Door Relay
(Panel Van Only) are located in the rear of the vehicle
behind the right rear quarter trim panel.
A Rear Power Plug mini fuse (Panel Van Only) is
located near the battery in the rear of the vehicle.
5-124

On manual transmission vehicles, put the shift lever
in NEUTRAL, push the clutch pedal down halfway,
and try to start the engine. The vehicle should
start only when the clutch pedal is pushed down all
the way to the oor. If the vehicle starts when
the clutch pedal is not pushed all the way down,
contact your dealer/retailer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-33.
Be ready to apply the regular brake immediately if
the vehicle begins to move.3. With the engine off, turn the ignition to ON/RUN,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), contact your dealer/retailer
for service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK/OFF in each shift lever position.
With an automatic transmission, the ignition
should turn to LOCK/OFF only when the shift lever
is in PARK (P). The ignition key should come
out only in LOCK/OFF.
With a manual transmission, the ignition key should
come out only in LOCK/OFF.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right. Contact your
dealer/retailer if service is required.
6-10

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number, or specication can be obtained from your
dealer/retailer.
Usage Fluid/Lubricant
Engine Oil
(2.2L and 2.4L
L4 engines)Engine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
(API) Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-15.
Engine Oil
(2.0L L4
engine)The engine requires a special
engine oil meeting GM Standard
GM4718M. Oils meeting this
standard can be identied with the
American Petroleum Institute (API)
Certied for Gasoline Engines
starburst symbol. However, not all
synthetic API oils with the starburst
symbol will meet this GM standard.
Look for and use only an oil that
meets GM Standard GM4718M. For
the proper viscosity, seeEngine Oil
on page 5-15.
Usage Fluid/Lubricant
Engine Cooling
System50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-24.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Hydraulic
Clutch SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Manual
Transmission
(2.2L and 2.4L
L4 engines)Manual Transmission Fluid
(GM Part No. U.S. 88861800, in
Canada 88861801).
Manual
Transmission
(2.0L L4
engine)Manual Transmission Fluid
(GM Part No. U.S. 88862472, in
Canada 88862473).
6-12