2008.5 Citroen BERLINGO gearbox
[x] Cancel search: gearboxPage 33 of 153
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READY TO SET OFF
37
22
Gearboxes and steering wheel
GEARBOX
5-speed - reverse gear gearbox
To change gear easily, always press
the clutch pedal fully.
To prevent the mat from becoming
caught under the pedal:
- e n s u r e t h a t t h e m a t a n d i t s fi x i n g s o n t h e fl o o r a r e p o s i t i o n e d c o r r e c t l y ,
- n e v e r fi t o n e m a t o n t o p o f a n o t h e r .
When driving, avoid leaving your hand
o n t h e g e a r k n o b a s t h e f o r c e e x e r t e d ,
even if slight, may wear the internal
c o m p o n e n t s o f t h e g e a r b o x o v e r t i m e . To engage reverse gear, wait until the
vehicle is stationary then push the gear
lever to the right then down.
The lever should be moved slowly
to reduce the noise on engaging
reverse gear.
When the vehicle is stationary, unlock
the steering wheel by pulling the lever.
Adjust the height and depth of the
steering wheel, then lock by pushing
the lever fully.
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Starting and stopping Good practice when stopping
Good practice when starting
Diesel pre-heating warning
light
If the temperature is high
enough, the warning light
comes on for less than one
second, you can start without
waiting.
In cold weather, wait for this warning
light to switch off then operate the
starter (Starting position) until the
engine starts. Door or bonnet open
warning light
If this comes on, a door or the
bonnet is not closed correctly, check!
Minimise engine and gearbox wear
When switching off the ignition, let the
engine run for a few seconds to allow
the turbocharger (Diesel engine) to
return to idle.
Do not press the accelerator when
switching off the ignition.
There is no need to engage a gear
after parking the vehicle.
STARTING AND STOPPING
Running and accessories position.
To unlock the steering, turn the
steering wheel gently while turning the
key, without forcing. In this position,
certain accessories can be used.
Starting position.
The starter is operated, the engine
turns over, release the key.
STOP position: steering lock.
The ignition is off. Turn the steering
wheel until the steering locks. Remove
the key.
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Towing a trailer
ACCESSORIES
6
For more information about
weights, refer to the administrative
documents (V5 registration
document, ...) or to the "Weights"
section of chapter 9.
TOWING A TRAILER, CARAVAN, BOAT, ETC...
Distribution of loads
Distribute the load in the trailer so
that the heaviest objects are as
close as possible to the axle and
the nose weight is close to the
maximum authorised without, however,
exceeding it.
Cooling
Towing a trailer on a slope increases
the coolant temperature. As the fan is electrically controlled, its
cooling capacity is not dependent on
the engine speed.
On the contrary, use a high gear to
lower the engine speed and reduce
your speed.
In all cases, pay attention to the
coolant temperature.
Driving advice
A towed vehicle must free wheel:
gearbox in neutral.
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CHECKS
77
Checks
T o c h e c k t h e m a i n l e v e l s
a n d c e r t a i n c o m p o n e n t s ,
i n a c c o r d a n c e w i t h t h e
m a n u f a c t u r e r ’ s s e r v i c i n g s c h e d u l e ,
r e f e r t o t h e p a g e s o f t h e s e r v i c i n g
b o o k l e t w h i c h c o r r e s p o n d t o y o u r
v e h i c l e ’ s e n g i n e .
Bleeding the water contained in
the diesel filter
Manual gearbox
H a v e t h e l e v e l c h e c k e d i n a c c o r d a n c e
w i t h t h e m a n u f a c t u r e r ’ s s e r v i c i n g
s c h e d u l e .
O n l y u s e p r o d u c t s r e c o m m e n d e d
b y C I T R O Ë N o r p r o d u c t s
o f e q u i v a l e n t q u a l i t y a n d
c h a r a c t e r i s t i c s .
I n o r d e r t o o p t i m i s e t h e o p e r a t i o n
o f u n i t s a s i m p o r t a n t a s t h e b r a k i n g
c i r c u i t , C I T R O Ë N s e l e c t s a n d o f f e r s
s p e c i fi c p r o d u c t s .
I n o r d e r t o a v o i d d a m a g i n g t h e
e l e c t r i c a l u n i t s , h i g h p r e s s u r e w a s h i n g
t o c l e a n t h e e n g i n e c o m p a r t m e n t i s
s t r i c t l y p r o h i b i t e d .
I f t h i s w a r n i n g l i g h t c o m e s
o n , b l e e d t h e fi l t e r . O t h e r w i s e
b l e e d r e g u l a r l y e a c h t i m e t h e
e n g i n e i s d r a i n e d .
T o e v a c u a t e t h e w a t e r ,
u n s c r e w t h e b l e e d s c r e w l o c a t e d o n
t h e fi l t e r .
O p e r a t e u n t i l a l l o f t h e w a t e r i n t h e
t r a n s p a r e n t p i p e h a s b e e n d r a i n e d o u t
t h e n t i g h t e n t h e b l e e d s c r e w .
H D i e n g i n e s u s e a d v a n c e d t e c h n o l o g y .
A l l w o r k r e q u i r e s a s p e c i a l q u a l i fi c a t i o n
w h i c h i s g u a r a n t e e d b y a C I T R O Ë N
d e a l e r .
A c c o r d i n g t o c o u n t r y .
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TROUBLESHOOTING
8
Having your vehicle towed
Without lifting
(4 wheels on the road)
You should always use a towbar.
BEING TOWED From the front
- U n c l i p t h e c o v e r b y p r e s s i n g t h e b o t t o m p a r t .
- Screw in the removable towing eye u n t i l i t l o c k s .
From the rear
- U n c l i p t h e c o v e r u s i n g a c o i n o r t h e fl a t p a r t o f t h e t o w i n g e y e ,
- Screw in the removable towing eye u n t i l i t l o c k s . When towing with the engine
s w i t c h e d o f f , t h e r e i s n o b r a k i n g o r
steering assistance.
I n t h e c a s e o f v e h i c l e s fi t t e d w i t h a
m a n u a l g e a r b o x , t h e g e a r l e v e r m u s t
be in neutral, failure to observe this
s p e c i a l c o n d i t i o n m a y r e s u l t i n d a m a g e
t o c e r t a i n b r a k i n g c o m p o n e n t s a n d t h e
a b s e n c e o f b r a k i n g a s s i s t a n c e w h e n
the engine is started again.
Lifting (2 wheels on the road only)
I t i s p r e f e r a b l e t o r a i s e t h e v e h i c l e
u s i n g p r o f e s s i o n a l l i f t i n g e q u i p m e n t .
T h e t o w i n g e y e i s s t o r e d i n t h e t o o l k i t ,
located under the right-hand seat.
Vehicles fitted with a manual
gearbox (diesel version)
I n t h e c a s e o f v e h i c l e s fi t t e d w i t h a
m a n u a l g e a r b o x , t h e g e a r l e v e r m u s t
b e i n t h e n e u t r a l p o s i t i o n , f a i l u r e t o
o b s e r v e t h i s s p e c i a l c o n d i t i o n m a y
r e s u l t i n d a m a g e t o c e r t a i n b r a k i n g
c o m p o n e n t s a n d t h e a b s e n c e o f
b r a k i n g a s s i s t a n c e w h e n t h e e n g i n e i s
started again.
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Weights
Weights
Model codes
Number
of seats
Engine GTW GVW MOM CVA Body type
Engine
code
Gearbox
Van L1 -
625 kg 2
1.6 Petrol 90 2 935 1 960 1 413 40
7A NFR
C
1.6 HDi 75 2 935 1 960 1 411 40 9H T
1.6 HDi 90 3 135 1 960 1 411 50 9H X
3
1.6 Petrol 90 2 955 1 980 1 430 40
7B NFR
C
1.6 HDi 75 2 955 1 980 1 429 40 9H T
1.6 HDi 90 3 105 1 980 1 429 50 9H X
L1 -
850 kg 2
1.6 Petrol 90 2 935 2 185 1 413 30
7C NFR
C
1.6 HDi 75 2 935 2 185 1 411 30 9H T
1.6 HDi 90 3 135 2 185 1 411 40 9H X
3
1.6 Petrol 90 2 955 2 205 1 430 30
7D NFR
C
1.6 HDi 75 2 955 2 205 1 429 30 9H T
1.6 HDi 90 3 105 2 205 1 429 40 9H X
L2 -
750 kg 2 1.6 HDi 90 3 130 2 130 1 459 40
7E 9HX C
3 1.6 HDi 90 3 100 2 150 1 476 40 7F 9HX C
Platform
cab L1 -
1 000 kg 2 1.6 HDi 90 3 127 2 227 1 302 40
7G 9HX C
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TECHNICAL DATA
9
Diesel - Petrol engines
ENGINES AND GEARBOXES
Petrol Diesel
TVV NFR 9HT 9HX
Name 1.6 PETROL 1.6 HDi 1.6 HDi
Power (bhp) 90 75 90
EU standard maximum power (kW/DIN) 66 55.2 66.2
Engine speed (rpm) 5 800 4 000 4 000
Cubic capacity (cm 3
) 1 587 1 560 1 560
Gearbox - manual 5 5 5
Bore x stroke (mm) 78.5 x 82 75 x 88.3 75 x 88.3
EU standard max torque (Nm) 132 185 215
Max power engine speed (rpm) 2 500 1 750 1 750
Fuel Unleaded Diesel
Catalytic converter Yes Yes Yes