2007 YAMAHA YD110 engine

onger Engine Lifeower Maintenance Costower Exhaust Smokeeduces Wear and Tear
PRINTED IN INDIA
1Y15(OM-01)278-10-06-E/H
SG4 STROKE MOTOR OIL20W40
4
24 MONTHS / 30,000 KMS(8 FREE SERVICES)
OWNER'S MANUAL
5KA-F8199-E2
5KA8

fo"k; & lwphTABLE OF CONTENTS
Tool kit................................................... 6-1Vwy fdVPreventive maintenance schedule............. 6-3izfrca/kd ¼fizosafVo½ j[kj[kko dk 'ksM~;wyPanel removal and installation.................. 6-7iSuy dks gVkuk rFkk LFkkfir djuk ¼yxkuk½Spark plug and installation....................... 6-9LikdZ Iyx dh tk¡pEngine oil............................................... 6-11b±tu vkW;yAir filter...................................................6-14,vj fQYVjCarburetor adjustment.............................6-16dkWjC;wjsVj dks lsV djuk ¼,sM~tLVesaV½Idle speed adjustment..............................6-16vkbZMy LihM ,sM~tLVesaVThrottle cable free play adjustment............6-18FkzkWVy dscy dh Ýh Iys ,sM~tLVesaVValve clearance adjustment......................6-18okYo fDy;jsal dh ,sM~tLVesaVTyres......................................................6-18Vk;jWheels..................................................6-21ifg,
4
PRE-OPERATION CHECKS.................... 4-1vkWijs'ku ¼dk;Z½ ls iwoZ tk¡pPre-operation check list........................... 4-1vkWijs'ku iwoZ tk¡p lwph
5
OPERATION AND IMPORTANT RIDING
POINTS................................................. 5-1dk;Z rFkk lokjh ls tqM+s vko';d ckrsaStarting and warming up a
cold engine............................................. 5-1BaMs batu dks pkyw djuk vkSj FkksM+k xeZ djukStarting a warm engine............................ 5-2xeZ batu dks pkyw djukShifting.................................................. 5-2f'¯¶VxTips for reducing fuel consumption............ 5-4b±/ku dh [kir dks de djus ds rjhdsRunning-in.............................................. 5-4fujarj :i ¼j¯ux bu½Parking.................................................. 5-5ik²dx
6
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................. 6-1lkef;d j[kj[kko rFkk ekewyh fjis;j
PG1_55.pmd10/15/2006, 9:15 AM 8

TABLE OF CONTENTSfo"k; & lwph
Troubleshooting.............................................6-45leL;k lek/kku ¼Vªcy'kw¯Vx½Troubleshooting chart............................... ..6-46rhoz leL;k lek/kku dk pkVZ
7
CLEANING AND STORAGE.......................... 7-1lQkbZ rFkk HkaMkj.kA. Cleaning.................................................... 7-1¼,½ lQkbZB. Storage ..................................................... 7-3¼ch½ HkaMkj.k ¼LVksjst+½
8
SPECIFICATIONS......................................... 8-1fooj.k
9 9 .........................................................
9
CUSTOMER INFORMATION......................... 9-1xzkgd lwpukKey identification number.............................. 9-1pkWch dk igpku uañFrame serial number..................................... 9-1Ýse dk lhfj;y uacjEngine serial number..................................... 9-1batu dk lhfj;y uacjFacts related with Exhaust emission control . 9-2çokg&fu;a=k.k ls lacf/kr rF;Safety norms ................................................. 9-3lqj{kk&flðk¡r
Warranty 9 - 5okjaVh
10
DETACHMENTSvyxko ¼fMVspesaV½Fifteenth paid service coupon...............10-1iaægok¡ Hkqxrku lfoZl dwiuFourteenth paid service coupon............10-3p©ngok¡ Hkqxrku lfoZl dwiuThirteenth paid service coupon..............10-5rsjgok¡ Hkqxrku lfoZl dwiuTwelveth paid service coupon...............10-7ckjgok¡ Hkqxrku lfoZl dwiuEleventh paid service coupon...............10-9X;kjgok¡ Hkqxrku lfoZl dwiuTenth bonus free service coupon..........10-11nlok¡ c¨ul&Ýh lfoZl dwiuNinth bonus free service coupon...........10-13uok¡ c¨ul&Ýh lfoZl dwiuEighth paid service coupon...................10-15vkBok¡ Hkqxrku lfoZl dwiuSeventh paid service coupon................10-17lkrok¡ Hkqxrku lfoZl dwiuSixth free service coupon......................10-19NBk eq¶r&lfoZl dwiu
PG1_55.pmd10/15/2006, 9:15 AM 10

5. Ride thoughtfully, planning your route well in advance.
l¨p&le> dj ;k=kk djsaA viuh ;k=kk ds ekxZ dh ;¨tuk igys ls cuk ysaA
6.Give proper Signals and use Horn and Headlights judiciously.
flxuy lgh rjhds ls nsa rFkk gkuZ ,oe~ gSMykbV dk ç;¨x foosdrk ls djsaA
7. Don’t ride in another motorist’s blind spot.
nwljh xkM+h ds pkyd dks vki ges'kk fn[kkbZ nsus pkfg,A
8. Always make pre-ride safety checks before you start the Engine.
batu LVkVZ ¼pkyw½ djus ls iwoZ okgu pykus ls iwoZ dh tkus okyh lqj{kk tk¡p dj ysaA
SAFE BRAKINGlqjf{kr czs¯dxUse the basic methods of braking effectively.czs¯dx ds lgh rjhd¨ dk ç;¨x djsaA1. Engine Brake : When the Throttle is released, compression backs up and acts as the Engine Brake.
If the riding condition allows, reduce speed by shifting the Gear down.
batu czsd % tc FkzkWVy d¨ N¨M+k tkrk gS] daçs'ku okfil Åij dh vksj vkrk gS rFkk batu dh czsd ds :i esa dk;Z djrk
gSA pykrs oDr vxj gks ldrk gS rks xkM+h d¨ fupys xh;j esa Mkydj xfr d¨ de djssaA
2. Front and Rear Brakes : It is important to apply equal force to the Front and Rear Brakes simultaneously.
vxyh rFkk fiNyh czsd % ;g vko';d gS fd vxyh rFkk fiNyh czsd ij lkFk&lkFk ,d tSlk ncko cuk;k tk,A
ROAD SAFETY TIPSlM+d lqj{kk ds lwpuk;sa
1.2
PG1_55.pmd10/15/2006, 9:15 AM 13

ROAD SAFETY TIPSlM+d lqj{kk ds
lwpuk;sa
1.3
CAUTION :
• Use Front and Rear Brakes simultaneously.
• Be sure not to disengage the clutch while braking.
• While riding downhill always use Engine as a Brake and never ride in Neutral Gear.
• While riding down hill do not switch off ignition while Engine is in gear. lko/kkuh %•vxyh rFkk fiNyh czsd dk ç;¨x lkFk&lkFk djsaA
•;g lqfuf'pr djsa fd czsd yxkrs le; Dyp ls laidZ d¨ u N¨M+k tk,A
•fdlh igkM+h ls uhps dh vksj vkrs le; ges'kk batu d¨ czsd dh rjg ç;¨x djsa rFkk U;wVªy&xh;j esa xkM+h dHkh u
pyk,A
•Å¡pkbZ ls uhps dh rjQ vkrs gq, tc batu xh;j esa g¨ r¨ bXuh'ku ¼Toyu½ ds cVu d¨ can u djsaA
PG1_55.pmd10/15/2006, 9:15 AM 14

SALIENT FEATURES
CRUX
1.4
IMPROVED TFF
• With double lip oil seal
• Comfortable suspensionBIG ROUND HEADLIGHT • Deep peneration & wider
illumination with multireflector.
• Easily adjustable
• Better aestetics
MUDGUARD
• Chrome Plated
DOUBLE CRADLE
FRAME
•For absolute
stabilityand ruggedness.
ENGINE WITH ADVANCED
TECHNOLOGY• Power - 7.60 PS @7500 RPM
• Torque - 0.80 mkgf @ 6000 RPM
• Balanced, superior combination of
power and optimum fuel efficiency
thru improved carburetor
• Use of AIS to meet Emission
Norms
NEW MUFFLER ASSY.• Meets 2005 Emission
Norms
• Smoother exhaust beats
• With protecor shield (safety)
• Use of Catalyst
DIGITAL CDI
• Digitally controlled ignition
for optimum combustion at
all speeds.TRENDY INDICATORS • Better aesthetics
DOUBLE SADDLE
• Extra long and cushined
• Comfort for rider and pillion
riderLUGGAGE CARRIER &
SAREE GUARD
FUEL TANK
• Modern graphics
• With knee grip
TRENDY MIRROR
• 360º swivel to suit rider
preference
LOCKABLE SIDE
COVER L.H.
• Modern Graphics
• SafeStorage of
- Toolkit
- First aid kit
- Registration paper
METER PANEL• User friendly
PG1_55.pmd10/15/2006, 9:15 AM 15

DESCRIPTIONfooj.k
2.2
11. Rear shock absorber(page 3-9)
12. Air filter (page 6-14)
13. Kick starter (page 3-7)
fiNyk 'kkWd ,Ct+kcZj
,;j fQYVj
fdd LVkVZj
14. Seat(page 3-8)
15. Engine oil filler cap (page 6-11)
16. Rear brake pedal(page 3-4,6-23)
lhV
batu vkW;y Hkjus ds fy, dSi
fiNyk czsd iSMy
nkb± & vkÑfr
Right view
ewy xkM+h
STANDARD VEHICLE
1411
12
13 16 15
PG1_55.pmd10/15/2006, 9:15 AM 18

Main switch cum steering lockeq[; cVu vFkkZr~ LVs;¯jx ykWd%The main switch controls the ignition
and lighting system. Its operation is
described below.eq[; cVu ¼fLop½ Toyu rFkk izdk'k dh
iz.kkfy;ksa dks fu;af=kr djrk gSA bldh
izfØ;k uhps nh xbZ gSAON
pkyw djuk :
Electrical circuit are switched on. The
engine can be started. The key cannot
be removed in this position.fctyh ds lHkh l£dV pkyw gSaA batu pkyw
fd;k tk ldrk gSA bl gkyr esa pkWch dks
ckgj ugha fudkyk tk ldrk gSA
1. Push
nckuk
2. Release
NksM+uk
3. Turn
?kqekuk
OFF
can djuk
:
Engine will be shut off. All electrical
circuits are switched off. The key can
be removed in this position.
batu can gks tk,xkA fctyh ds lHkh
l£dV can gSaA bl gkyr esa pkWch dks
ckgj fudkyk tk ldrk gSALOCK
ykWd djuk
:
The steering is locked in this position
and all electrical circuits are switched
off.
fLV;¯jx bl voLFkk esa ykWd gks tkrk gS vkSj
fctyh ds lHkh l£dV~l can gks tkrs gSaA
The key can be removed in this
position.bl gkyr esa pkWch dks ckgj fudkyk tk
ldrk gSATo lock the steering, turn the
handlebars all the way to the left or
right. With the key at “OFF”, push it
into the main switch and release
it,turn it counterclockwise to “LOCK”
and remove it. To release the lock,
turn the key to “OFF”.fLV;¯jx dks ^ykWd* djus ds fy, ^gS.My&ckj*
dks ges'kk ckb± vFkok nkb± vksj ?kqek,¡A pkWch
dks ^vkWQ* okys LFkku ij ykdj] bls eq[;
cVu dh vksj nck,¡ rFkk NksM+ nsa] rc pkWch
dks nk,¡ ls ck,¡ ?kqekrs gq, ^ykWd* okys LFkku
ij ys tk,¡ vkSj pkWch ckgj fudky ysaA ykWd
[kksyus ds fy, pkWch dks ?kqekdj ^vkWQ* ds
fu'kku ij ys vk,¡A WARNINGNever turn the key to “LOCK” when
the Motorcycle is moving.
pssrkouh
pyrh gqbZ eksVjlkbfdy esa dHkh Hkh pkWch dks
^ykWd* okys LFkku dh vksj u ?kqek,¡A
3.1
INSTRUMENT AND CONTROL FUNCTIONS;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½
PG1_55.pmd10/15/2006, 9:15 AM 20