TABLE OF CONTENTESSAFETY INFORMATION .................... 1-1
DESCRIPTION ................................... 2-1Left view ........................................ 2 - 1
Right view ...................................... 2 - 2
Controls and instruments ............. 2 - 3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1 Main switch/steering lock ............. 3 - 1
Indicator and warning lights ........ 3 - 2
Speedometer ................................. 3 - 2
Tachometer .................................... 3 - 3
Multi-function display ................... 3 - 3
Handlebar switches ...................... 3 - 4
Clutch lever ................................... 3 - 5
Shift pedal ..................................... 3 - 6
Brake lever .................................... 3 - 6
Brake pedal ................................... 3 - 6
Fuel tank cap ................................. 3 - 7
Fuel ................................................ 3 - 7
Catalytic converter ........................ 3 - 8
Seat ................................................ 3 - 9
Helmet holder ................................ 3 - 9
Storage compartment .................3-10
Adjusting the shock aborber
assemblies ............................... 3-10
Luggage strap holders ...............3-11
Sidestand ..................................... 3-11
Ignition circuit cut-off system .....3-12 PRE-OPERATION CHECKS .............. 4-1
Pre-operation check list ............... 4 - 2
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1 Starting the engine ....................... 5 - 1
Shifting ........................................... 5 - 2
Tips for reducing fuel
consumption .............................. 5 - 3
Engine break-in ............................ 5 - 3
Parking .......................................... 5 - 4
PERIODIC MAINTENANCE AND
MINOR REPAIR .................................. 6-1 Owner’s tool kit .............................. 6 - 1
Periodic maintenance and lubrication chart ......................... 6 - 2
Removing and installing the cowling and panels ................... 6 - 6
Checking the spark plug .............. 6 - 7
Engine oil and oil filter element ... 6-8
Cleaning the air filter element ... 6-11
Checking the engine idling
speed ........................................ 6-12
Checking the throttle cable free play .................................... 6-12
Valve clearance .. ........................6-12
Tires ............................................. 6-13
Cast wheels ................................. 6-15
Adjusting the clutch lever free play .................................... 6-15Adjusting the brake pedal
position and free play .............6-16
Adjusting the rear brake light switch ........................................ 6-17
Checking the front brake pads
and rear brake shoes ..............6-17
Checking the front brake fluid level .......................................... 6-18
Changing the brake fluid ...........6-18
Drive chain slack ........................6-19
Cleaning and lubricating the
drive chain ............................... 6-20
Checking and lubricating the cables ....................................... 6-21
Checking and lubricating the throttle grip and cable .............6-21
Checking and lubricating the
brake and clutch levers ...........6-21
Checking and lubricating the brake and shift pedals ............6-22
Checking and lubricating the sidestand .................................. 6-22
Lubricating the rear
suspension .............................. 6-23
Checking the front fork ...............6-23
Checking the steering ................6-24
Checking the wheel bearings ....6-24
Battery .......................................... 6-24
Replacing the fuses ....................6-26
Replacing the headlight bulb ....6-27
Replacing a turn signal light bulb or the tail/brake light bulb .......6-28
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2-1
2
DESCRIPTION
EAU10410
Left view1. Idle adjusting screw
2. Battery
3. Main fuse
4. Fuse box
5. Storage compartment
6. Grab bar
7. Seat lock
8. Shift pedal
9. Engine oil drain bolt
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5-2
5
OPERATION AND IMPORTANT RIDING POINTSpreserve the battery. Do not crank the
engine more than 10 seconds on any
one attempt.
ECA11040
For maximum engine life, never
accelerate hard when the engine is
cold!The engine is warm when it quickly
responds to the throttle.
EAU16671
ShiftingShifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the
illustration.
1 2 3 4 5
N
2
1
1. Shift pedal
2. Neutral positionTo shift the transmission into the neutral
position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.
ECA10260
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Even with the transmission in
the neutral position, do not coast
for long periods of time with the engine off, and do not tow the
motorcycle for long distances.
The transmission is properly
lubricated only when the engine
is running. Inadequate
lubrication may damage the
transmission.
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Always use the clutch while
changing gears to avoid
damaging the engine,
transmission, and drive train,
which are not designed to
withstand the shock of forced
shifting.
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6-24
6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.1. Place a stand under the engine to raise the front wheel off the ground.
EWA10750
Securely support the motorcycle so
that there is no danger of it falling
over.2. Hold the lower ends of the front forklegs and try to move them forward
and backward. If any free play can
be felt, have a Yamaha dealer
check or repair the steering.
EAU23290
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrication
chart. If there is play in the wheel hub or
if the wheel does not turn smoothly,
have a Yamaha dealer check the wheel
bearings.
EAUW0100
BatteryThe battery is located under the seat.
(See page 3-9).
This model is equipped with a sealed
type (MF) battery, which does not require
any maintenance. There is no need to
check the electrolyte or to add distilled
water.
ECA10620
Never attempt to remove the battery
cell seals, as this would permanently
damage the battery.
EWA10760
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Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any contact
with skin, eyes or clothing and
always shield your eyes when
working near batteries. In case
of contact, administer the
following FIRST AID.l
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EXTERNAL: Flush with plenty
of water.
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INTERNAL: Drink large
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6-25
6
PERIODIC MAINTENANCE AND MINOR REPAIR
quantities of water or milk
and immediately call a
physician.
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EYES: Flush with water for 15
minutes and seek prompt
medical attention.
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Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and
provide sufficient ventilation
when charging it in an enclosed
space.
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KEEP THIS AND ALL
BATTERIES OUT OF THE REACH
OF CHILDREN.1 2
1. Negative battery lead
2. Positive battery lead
To charge the battery
Have a Yamaha dealer charge the battery
as soon as possible, if it seems to have
discharged. Keep in mind that the battery
tends to discharge much quicker if the
vehicle is equipped with optional
electrical accessories.
To store the battery
1. If the motorcycle will not be used for more than one month, remove
the battery, fully charge it, and then
place it in a cool and dry place.
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before installation.
4. After installation, make sure that the battery leads are properly
connected to the battery terminals.
ECA10630
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Always keep the battery charged.
Storing a discharged battery can
cause permanent battery
damage.
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To charge a sealed-type (MF) battery, a special (constant-
voltage) battery charger is
required. Using a conventional
battery charger will damage the
battery. If you do not have access
to a sealed-type (MF) battery
charger, have a Yamaha dealer
charge your battery.
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6-32
6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25901
Troubleshooting chart
EWA10840
Keep away open flames and do not smoke while checking or working on the \
fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition. Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
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7-4
MOTORCYCLE CARE AND STORAGE
7pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground.
Alternatively, turn the wheels a little
every month in order to prevent the
tires from becoming degraded in
one spot.
6. Cover the muffler outlets with plastic bags to prevent moisture
from entering them.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an
excessively cold or warm place
[less than 0 °C (30 °F) or more than
30 °C (90 °F)]. For more information
on storing the battery, see page
6-25~6-26.
Make any necessary repairs before
storing the motorcycle.
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8-2
SPECIFICATIONS
8
28/22 (1.273)
4th:
26/25 (1.040)
5th:
23/27 (0.852)
Chassis:Frame type:Double cradle
Caster angle: 26.50 º
Trail:
104.5 mm (4.11 in)Front tire:Type:Tubeless
Size:
100/80-17M/C (52S)
Manufacturer/model: PIRELLI/SPORT DEMONRear tire:Type:Tubeless
Size:
130/70-17M/C (62S)
Manufacturer/model:
PIRELLI/SPORT DEMONLoading:Maximum load:167 kg (368 b)
(Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):Loading condition:0-90 kg (0-198 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm
2)
Rear: 250 kPa (36 psi) (2.50 kgf/cm2)
Loading condition:
90-167 kg (198-368 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm2)
Rear: 250 kPa (36 psi) (2.50 kgf/cm2)
Front wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT2.15Rear wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT3.00Front brake:Type:Single disc brake
Operation: Right hand operation
Recommended fluid:
DOT 3 or 4
Rear brake:Type: Leading, trailing drum brake
Operation: Right foot operation
Recommended fluid:
DOT 3 or 4Front suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 120.0 mm (4.72 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Electrical system:Ignition system: Transistorized coil ignition (digital)
Charging system: AC magnetoBattery:Model: YTX77L-BS
Voltage, capacity:
12 V, 6.0 Ah
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