2007 YAMAHA SUPERJET fuel cap

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number ........................................... 1
Hull Identification Number (HIN) ........ 1
Engine serial number ........................ 1
Model information ........................... 2
Builder’s plate .................................... 2
Important labels .............................. 3
Warning labels ................................... 4
Other labels ....................................... 7
Safety information ............................. 8
Limitations on who may operate
the watercraft .............................. 8
Cruising limitations ......................... 9
Operation requirements ............... 10
Recommended equipment ........... 12
Hazard information ....................... 13
Watercraft characteristics ............. 13
Safe boating rules ........................ 14
Enjoy your watercraft
responsibly ................................ 15
Features and functions ................... 16
Location of main components ...... 16
Operation of controls and other
functions .................................... 18
Hood ................................................ 18
Fuel tank filler cap ........................... 19
Fuel cock knob ................................ 19
Engine stop switch .......................... 20
Engine shut-off switch ..................... 20
Start switch ...................................... 20
Choke knob ..................................... 20
Throttle lever ................................... 21
Cooling water pilot outlet ................. 21
Steering system ............................... 22
Steering pole ................................... 22
Bow rope hole ................................. 22
Stern rope hole ................................ 23
Engine overheat warning system .... 23
Storage pouch ................................. 24
Operation ......................................... 25
Fuel and oil .................................. 25
Gasoline .......................................... 25
2-stroke engine oil ........................... 25
Mixing fuel and oil ............................ 25
Filling the fuel tank .......................... 26
Pre-operation checks ................... 27
Pre-operation check list ................... 27
Pre-operation check points .............. 28
Operation ..................................... 33
Engine break-in ............................... 33
Launching the watercraft ................. 33
Starting the engine .......................... 33
Stopping the engine ........................ 35
Leaving the watercraft ..................... 36
Operating your watercraft ............ 36
Getting to know your watercraft ....... 36
Learning to operate your
watercraft ..................................... 36
Operating positions ......................... 37
Starting the watercraft ..................... 38
Boarding and starting in deep
water ............................................ 39
Capsized watercraft ......................... 40
Turning the watercraft ..................... 41
Stopping the watercraft ................... 43
Beaching the watercraft ................... 43
Rough water operation .................... 43
Post-operation care ...................... 44
Transporting ................................. 45
Maintenance and care .................... 46
Storage ........................................ 46
Flushing the cooling system ............ 46
Lubrication ....................................... 47
Fuel system ..................................... 47
Battery ............................................. 48
Cleaning the watercraft ................... 48
Maintenance and adjustments ..... 49
Owner’s/operator’s manual and
tool kit ........................................... 49
Periodic maintenance chart ............. 51
Checking the fuel system ................ 52
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Features and functions
16
EJU31010
Location of main components
1Bow rope hole
2Storage pouch
3Steering pole
4Handlebars
5Riding tray
6Stern rope hole
7Fuel tank filler cap
8Hood
9Steering pole cover
10Hood latch
11Jet thrust nozzle
12Cooling water pilot outlet
13Intake grate
14Jet intake
15Ride plate
16Drive shaft
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Features and functions
17
1Fire extinguisher container
2Fuel cock knob
3Choke knob
4Clip
5Start switch
6Throttle lever
7Engine shut-off switch
8Engine stop switch
9Engine shut-off cord (lanyard)
10Bow
11Fuel tank
12Battery
13Silencer
14Spark plugs/Spark plug caps
15Muffler
16Water separator
17Fuel filter
18Flushing hose connector
19Electrical box
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Features and functions
19
NOTE:
Make sure that the hood is properly secured
before operating the watercraft.
EJU31090Fuel tank filler cap
To remove the fuel tank filler cap, turn it coun-
terclockwise.
NOTE:
Make sure that the fuel tank filler cap is se-
curely closed before operating the watercraft.
EJU31120Fuel cock knob
The fuel cock supplies fuel from the fuel tank
to the carburetors.The fuel cock knob positions are explained as
follows and are shown in the illustration.
OFF:
With the fuel cock knob in this position, fuel
does not flow. Always turn the fuel cock knob
to this position when the engine is not running.
ON:
With the fuel cock knob in this position, fuel
flows to the carburetors. Turn the fuel cock
knob to this position when starting the engine
and operating the watercraft.
RES:
This indicates reserve. With the fuel cock
knob in this position, the fuel reserve is made
available. Turn the fuel cock knob to this posi-
tion if you run out of fuel while operating the
watercraft. When this occurs, refuel as soon
as possible and be sure to turn the fuel cock
knob back to “ON”!
1Fuel tank filler cap
1Fuel cock knob
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Operation
25
EJU31790
Fuel and oil EJU31830Gasoline
WARNING
EWJ00440
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!

Do not smoke when refueling, and keep
away from sparks, flames, and other
sources of ignition.

Stop the engine before refueling.

Refuel in a well-ventilated area with the
watercraft in a horizontal position.

Do not stand or sit on the watercraft
while refueling in case of fire.

Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.

Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up the
filler tube because fuel expands as it
warms up and could overflow. If tempo-
rarily leaving the watercraft with a full
fuel tank, do not leave it in direct sun-
light. Leave it in a well-ventilated area
with the watercraft in a horizontal posi-
tion.

Tighten the fuel tank filler cap securely
after refueling.

If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso-
line in your eyes, get immediate medical
attention.

If any gasoline spills on your skin or
clothing, immediately wash the affected
area with soap and water and change
your clothes.
CAUTION:
ECJ00310
Use only fresh gasoline that has been
stored in clean containers.
EJU31860Gasohol
There are two types of gasohol: gasohol con-
taining ethanol and that containing methanol.
Gasohol containing ethanol can be used if
ethanol content does not exceed 10% and the
fuel meets the minimum octane ratings.
Gasohol containing methanol is not recom-
mended by Yamaha because it can cause
fuel system damage and engine performance
problems.
EJU318702-stroke engine oil
If YAMALUBE 2-W engine oil is not available,
another 2-stroke engine oil with an NMMA-
certified TC-W3 rating may be used.
EJU31900Mixing fuel and oil
CAUTION:
ECJ00330

Avoid using any mixture of gasoline and
oil other than those specified.

Make sure that the gasoline and oil are
thoroughly mixed in the correct ratio,
otherwise the following problems may
occur. Too little oil in the fuel-to-oil ratio
could result in major engine trouble,
such as seizure. Too much oil in the fuel-Recommended gasoline:
Regular unleaded gasoline with a mini-
mum octane rating of
86 (Pump octane number) = (R +
M)/2
90 (Research octane number)
Recommended engine oil:
YAMALUBE 2-W or TC-W3 outboard
motor oil or equivalent
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Operation
26
to-oil ratio could result in fouled spark
plugs, smoky exhaust, and heavy car-
bon deposits.
Pour 2-stroke engine oil into a clean contain-
er, and then add gasoline. To mix them thor-
oughly, shake the container from side to side.
EJU31910Filling the fuel tank
CAUTION:
ECJ00290
Be careful when refueling. Avoid getting
water and other contaminants in the fuel
tank. Contaminated fuel can cause poor
running and engine damage.
(1) Lift the steering pole and support it with
the lock pin.
(2) Remove the hood. (See page 18 for hood
removal and installation procedures.)
(3) Remove the fuel tank filler cap, and then
slowly add the premixed fuel to the fueltank. Stop filling when the fuel level just
reaches the bottom of the filler tube.
(4) Install the fuel tank filler cap and the
hood.
NOTE:

The hood must be removed in order to view
the fuel level in the fuel tank while adding fu-
el.

Be careful not to spill fuel or overfill the fuel
tank.

Do not fill up the filler tube because fuel ex-
pands as it warms up and could overflow.
12-stroke engine oil
2Gasoline
Fuel-to-oil ratios (gasoline to oil)
Break-in period (first two tankfuls):
25 : 1
After break-in:
50 :1
Fuel tank capacity:
To t a l :
18.0 L (4.8 US gal) (4.0 Imp.gal)
Reserve:
5.5 L (1.5 US gal) (1.2 Imp.gal)
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Operation
28
EJU32280Pre-operation check points EJU32290Engine compartment
Ventilate the engine compartment before
each use.
To ventilate the engine compartment, lift the
steering pole and support it with the lock pin,
and then remove the hood. (See page 18 for
hood removal and installation procedures.)
Leave the engine compartment open for a few
minutes to allow any fuel vapors to escape.
While the engine compartment is open, check
for loose electrical connections.
WARNING
EWJ00460
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak or
a loose electrical connection.
EJU32350Hull and deck
Check the hull and deck for cracks and other
damage. If any damage is found, have a
Yamaha dealer repair the watercraft.
EJU32360Fuel system
Check the fuel system for leakage, cracks,
and malfunctions before each use. (See page
52 for check points and correct procedures.)(1) Remove the fuel tank filler cap to release
any pressure that might have built up in
the fuel tank.
(2) Remove the hood. (See page 18 for hood
removal and installation procedures.)
(3) Check the fuel level in the fuel tank and
replenish if necessary. (See page 26 for
filling procedures.)
(4) Install the fuel tank filler cap and the
hood.
EJU32420Water separator
Check the water separator for water. The wa-
ter separator retains any water that may have
entered through the fuel tank breather hose if
the watercraft was capsized. Normally, the
water separator is empty.
If water remains in the water separator, drain
it by removing the drain screw. Place a drain
pan under the water separator to catch the
1Water separator
2Drain screw
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Operation
34
WARNING
EWJ00570
Never operate in water that is less than 60
cm (2 ft) deep, otherwise you increase
your chance of hitting a submerged ob-
ject, which could result in injury.
CAUTION:
ECJ00470
Never operate in water that is less than 60
cm (2 ft) deep, otherwise pebbles or sand
could be sucked into the jet intake, caus-
ing impeller damage and engine overheat-
ing.
(2) Turn the fuel cock knob to “ON”.
NOTE:
If the watercraft has been sitting for a while,
remove the fuel tank filler cap to release any
built-up pressure in the fuel tank due to fuelexpansion, and then install the filler cap be-
fore starting the engine.
(3) Attach the engine shut-off cord to your left
wrist, and then attach the clip to the en-
gine shut-off switch.
WARNING
EWJ00580
Check that the engine shut-off cord is not
frayed or broken, and keep it free from the
handlebars so that the engine stops if the
operator falls off. The engine shut-off cord
may not pull free if wrapped around the
handlebars when the operator falls off, al-
lowing the watercraft to continue to run
and cause an accident.
1Clip
2Engine shut-off switch
3Engine shut-off cord
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