2007 YAMAHA RHINO 660 ignition

2-13
WARNING


Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.


When transporting the vehicle in another
vehicle, be sure it is kept in an upright po-
sition. Otherwise, fuel may leak out of the
carburetor or fuel tank.


Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
EE.book Page 13 Friday, October 6, 2006 3:36 PM

8-113
WARNING
Battery electrolyte is poisonous and danger-
ous, causing severe burns, etc. It contains sul-
furic acid. Avoid contact with skin, eyes or
clothing.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or us-
ing in an enclosed space. Always shield your
eyes when working near batteries.
KEEP OUT OF REACH OF CHILDREN.
EE.book Page 113 Friday, October 6, 2006 3:36 PM

8-119 1. Main fuse 2. Spare main fuse
3. Headlight fuse 4. Ignition fuse
5. Auxiliary DC jack fuse 6. Four-wheel-drive motor fuse
7. Signaling system fuse
8. Backup fuse (for odometer and clock)
9. Carburetor warmer fuse 10. Spare fuse (× 3)
1. Fusible principal 2. Fusible principal de rechange
3. Fusible des phares 4. Fusible d’allumage
5. Fusible de la prise pour accessoires
6. Fusible du moteur du dispositif quatre roues motrices
7. Fusible du système de signalisation
8. Fusible de sauvegarde (pour le compteur kilométrique et la montre)
9. Fusible du système de réchauffage de carburateur
10. Fusible de rechange (× 3)
1. Fusible principal 2. Fusible principal de repuesto
3. Fusible de los faros 4. Fusible del encendido
5. Fusible de la toma auxiliar de corriente continua
6. Fusible de la tracción integral
7. Fusible del sistema de intermitencia
8. Fusible de repuesto (cuentakilómetros y reloj)
9. Fusible del calentador del carburador
10. Fusible de reserva (× 3)
3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
4. Turn the key to “ON” and turn on the electrical
circuit in question to check if the device oper-
ates.
5. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.
6. Install the battery compartment cover.
7. Close the hood.Specified fuses:
Main fuse: 30.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Carburetor warmer fuse: 10.0 A
Four-wheel-drive motor fuse: 3.0 A
Backup fuse: 10.0 A
EE.book Page 119 Friday, October 6, 2006 3:36 PM

8-137
EVU01530
Troubleshooting
Although Yamaha vehicles receive a rigid inspec-
tion before shipment from the factory, trouble may
occur during operation. Any problem in the fuel,
compression, or ignition systems can cause poor
starting and loss of power. The troubleshooting
chart describes a quick, easy procedure for mak-
ing checks. If your vehicle requires any repair, take
it to a Yamaha dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your vehicle. Use only genuine
Yamaha parts on your vehicle. Imitation parts may
look like Yamaha parts, but they are often inferior.
Consequently, they have a shorter service life and
can lead to expensive repair bills.
WARNING
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe in-
jury or property damage. Make sure there are
no open flames or sparks in the area, including
pilot lights from water heaters or furnaces.
EE.book Page 137 Friday, October 6, 2006 3:36 PM

8-139
EVU01540
Troubleshooting charts
Starting problems or poor engine performance1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.
No fuel.Fuel pump is
clogged.
Restart the engine.
No fuel.Supply fuel.
2. Compression
Use the electric
starter to see if
there is compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove the
spark plug and
check the electrodes.WetWipe clean with dry cloth.
DryAttach spark plug cap and
ground to chassis.Use the
electric starter.Spark is good.Ignition system is
normal.
Spark is weak.
Adjust the spark plug gap
or replace the spark plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric starter.Engine turns over
quickly.Battery is good.
Engine turns over
slowly.Check the connections,
recharge.Check the
fuel flow.
Remove the fuel hose
from the fuel pump.
Ask a Yamaha dealer to
inspect.
EE.book Page 139 Friday, October 6, 2006 3:36 PM

10-5
Brakes:
System Front and rear unified
Type front Dual disc brake
rear Single disc brake
Operation Foot operation
Suspension:
Front suspension Double wishbone
Rear suspension Double wishbone
Shock absorber:
Front shock absorber Coil spring/gas-oil damper
Rear shock absorber Coil spring/gas-oil damper
Wheel travel:
Front wheel travel 185 mm (7.3 in)
Rear wheel travel 185 mm (7.3 in)
Electrical:
Ignition system DC CDI
Generator system AC magneto
Battery type U1L-11
Battery capacity 12 V 28.0 Ah
Headlight type: Krypton bulbModel YXR66FSEW
EE.book Page 5 Friday, October 6, 2006 3:36 PM

10-6
Bulb voltage, wattage × quantity:
Headlight 12 V 30.0 W/30.0 W × 2
Tail/brake light 12 V 5.0 W/21.0 W × 2
Indicator lights:
Neutral indicator light LED
Reverse indicator light LED
Coolant temperature warning light LED
Parking brake indicator light LED
On-Command four-wheel-drive/differential gear
lock indicatorLCD
High-range indicator light LED
Low-range indicator light LED
On-Command differential gear lock indicator light LED
Specified fuses:
Main fuse 30.0 A
Headlight fuse 15.0 A
Ignition fuse 10.0 A
Auxiliary DC jack fuse 10.0 A
Four-wheel-drive motor fuse 3.0 A
Carburetor warmer fuse 10.0 A
Signaling system fuse 10.0 A
Backup fuse 10.0 AModel YXR66FSEW
EE.book Page 6 Friday, October 6, 2006 3:36 PM