2007 YAMAHA GRIZZLY 700 Owners Manual

8-4
8
6*Rear brakeCheck operation and correct if necessary.
Check brake pedal free play and adjust if neces-
sary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.√√√√√
Replace brake pads. Whenever worn to the limit
7*Brake hosesCheck for cracks or other damage, and replace if
necessary.√√√√
Replace. Every 4 years
8*Rear brake hose
protectorsCheck for wear, cracks or other damage, and re-
place if necessary.√√√√√
9*WheelsCheck runout and for damage, and replace if nec-
essary.√ √√√
10*TiresCheck tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.√ √√√
11*Wheel bearingsCheck for looseness or damage, and replace if
necessary.√ √√√
12*Upper and lower
arm pivotsLubricate with lithium-soap-based grease.√√√
13*V- b e l tCheck for wear, cracks or other damage, and re-
place if necessary.√ √√√
14*Drive shaft univer-
sal jointLubricate with lithium-soap-based grease.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
U3B460E0.book Page 4 Friday, May 12, 2006 2:51 PM

8-5
8
15*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
16*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
17*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√
18*Knuckle pivotsLubricate with lithium-soap-based grease.√√√
19*Knuckle shaftsLubricate with lithium-soap-based grease.√√√
20*Steering shaftLubricate with lithium-soap-based grease.√√√
21*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
22*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
23*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
24*Fuel injectionCheck and adjust engine idle speed.√√√√√
25*Crankcase breather
systemCheck breather hose for cracks or other damage,
and replace if necessary.√√√
26 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
27Engine oil filter car-
tridgeReplace.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U3B460E0.book Page 5 Friday, May 12, 2006 2:51 PM

8-6
8
28 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
29 Final gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
30 Cooling systemCheck coolant level and ATV for coolant leakage,
and correct if necessary.√√√√√
Replace coolant. Every 2 years
31*Moving parts and
cablesLubricate.√√√√
32*Drive select lever
safety system cableCheck operation and adjust or replace if neces-
sary.√√√
33*Throttle lever hous-
ing and cableCheck operation and correct if necessary.
Check throttle cable free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.√√√√√
34*Exhaust systemCheck for leakage and replace gasket(s) if neces-
sary.
Check for looseness and tighten all screw clamps
and joints if necessary.√√√
35 Spark arresterClean.√√√
36*Front and rear brake
switchesCheck operation and correct if necessary.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U3B460E0.book Page 6 Friday, May 12, 2006 2:51 PM

8-7
8
EBU23070NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.Replace the brake hoses every four years and if cracked or damaged.37*Lights and switchesCheck operation and correct if necessary.
Adjust headlight beams.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U3B460E0.book Page 7 Friday, May 12, 2006 2:51 PM

8-8
8
EBU23090Removing and installing panels The panels shown need to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time a panel
needs to be removed and installed.
EBU27381Panel A
To remove the panelPull upward on the areas shown.
1. Panel A
2. Panel B
3. Panel C
4. Panel D
5. Panel F
6. Panel G
1. Panel E
2. Panel H
3. Panel I
U3B460E0.book Page 8 Friday, May 12, 2006 2:51 PM

8-9
8To install the panel
Place the panel in the original position.Panel B
To remove the panel
1. Remove panel A.
2. Remove the front carrier by removing the
bolts.
1. Panel A
1. Carrier bolt (under the fenders)
U3B460E0.book Page 9 Friday, May 12, 2006 2:51 PM

8-10
8 3. Remove the front carrier stays by removing
the bolts.4. Remove the quick fastener screws, and then
pull the panel upward to remove it.
1. Carrier bolt (top)
1. Front carrier stay
1. Front carrier stay bolt
U3B460E0.book Page 10 Friday, May 12, 2006 2:51 PM

8-11
8To install the panel
1. Place the panel in the original position, and
then install the quick fastener screws.2. Install the front carrier stays by installing the
bolts and tightening them to the specified
torque.
3. Install the front carrier by installing the bolts
and tightening them to the specified torques.1. Panel B
2. Quick fastener screw
Tightening torque:
Front carrier stay bolt:
26 Nm (2.6 m·kgf, 19 ft·lbf)
U3B460E0.book Page 11 Friday, May 12, 2006 2:51 PM